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INSTALLATION

Typical installations on gasoline and diesel engines are illustrated in figures 1 and 2. Mount

actuator and solenoid valve in an appropriate location and connect the actuator output to the

throttle mechanism. (Note: The actuator and solenoid valve must be purchased seperately.

Be certain that the ball chain or other coupling does not restrict throttle motion at full closed

throttle or wide-open throttle. Connect solenoid valve input to a source of vacuum for

gasoline engines or pressure for diesel engines. Pipe the solenoid valve output to the

actuator as illustrated in figure 1 or figure 2. Install wiring as shown.

OPERATION

The High Idler receives its power from the ignition switch and functions only when the

ignition switch is either "ON" or in the ACC. position. High Idle is automatically disabled

under any of the following conditions:

1. Operator depresses the "OFF" pushbutton on the Engine Idler

2. Operator depresses the brake pedal

3. Operator places the transmission into Drive or Reverse

4. Operator turns off the ignition switch

Summary of Contents for 091-84-005

Page 1: ...AUL ELECTRONICS CO INC 170 CHERRY AVE WEST SAYVILLE N Y 11796 10 19 96 TEL in NY 631 567 0314 TOLL FREE 800 346 0857 FAX 631 567 5826 ENGINE IDLER MODULE PART OF A HIGH IDLE SYSTEM 3 YEAR WARRANTY ENGINE IDLER MODEL 091 84 005 ...

Page 2: ...terface with electronic controlled engines additional components are required This module interfaces with the Brake Pedal Switch Park Neutral Safety Switch a solenoid vacuumvalve athrottleactuatorandinsomeinstallationsaVoltageMonitor IthasHighIdle ON and OFF pushbuttons on its front face allowing the operator to switch in and out of HIGH IDLE when the vehicle is in Park or Neutral An LED indicator...

Page 3: ... solenoid valve input to a source of vacuum for gasoline engines or pressure for diesel engines Pipe the solenoid valve output to the actuator as illustrated in figure 1 or figure 2 Install wiring as shown OPERATION The High Idler receives its power from the ignition switch and functions only when the ignition switch is either ON or in the ACC position High Idle is automatically disabled under any...

Page 4: ...rive or Reverse The LED on the Engine Idler should turn OFF 4 Place the transmission in PARK and press the ON switch to turn the LED ON again 5 Depress the Brake Pedal This should turn the LED OFF 6 Start the engine and allow it to warm up with the transmission in PARK mode 7 Depress the ON switch on the Engine Idler and adjust the coupling to the actuator and the stroke to obtain the desired engi...

Page 5: ...laced in the supply side of the solenoid coil This configuration creates a considerable voltage spike when the vehicle is started A diode must be placed across the starter solenoidintheseinstallationstopreventdam age to the engine idler See the appropriate wiring diagram for diode installation details FORDINSTALLATIONS CAUTION ...

Page 6: ...ARK BRAKE LIGHT DIODE On some vehicles install diode to prevent emergency flasher or turn signals from turning off the engine idler To 12 volts thru accessory position of Ignition switch Figure 1 1 amp fuse BRAKE SWITCH IN OUT 091 84 VV SOLENOID AIR VALVE TO VACUUM SOURCE VACUUM ACTUATOR 091 84 VA Stroke adjust CHAIN CONNECT TO THROTTLE LINKAGE ...

Page 7: ...TCH FOR ENGINES WITH A VACUUM SOURCE Starter Solenoid Connect 1N4004 as shown to suppress starter solenoid transient 12 volts from ignition switch in START position NEUTRAL SAFETY SWITCH CLOSED IN NEUTRAL OR PARK NOTE Some engines have one side of starter solenoid at ground and the neutral safety switch in the supply side These must have a diode installed across the starter solenoid as illustrated...

Page 8: ...flasher or turn signals from turning off the engine idler To 12 volts thru accessory position of Ignition switch Figure 2 1 amp fuse VOLTAGE MONITOR ENGINE IDLER BRAKE SWITCH INSTALLATION AND WIRING DIAGRAM FOR DIESEL ENGINES WITH AIR PRESSURE AVAILABLE 091 84 PV SOLENOID AIR VALVE TO PRESSURE SOURCE PRESSURE ACTUATOR OUT IN CONNECT TO THROTTLE PRESSURE PULLS THROTTLE STROKE ADJ SCREW ...

Page 9: ...charge any material or defects which become apparent in normal use within 3 years from the date the equipment was shipped Kussmaul Electronics Company Inc shall have no liability for dam ages of any kind to associated equipment arising from the installation and or use of the Kussmaul Electronics Company Inc products The pur chaser by the acceptance of the equipment assumes all liability for any da...

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