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3 to 6 months

1.

Open vise to maximum opening.

2.

Loosen the set-screw and remove the movable jaw.

3.

Remove spiral-retaining ring from handle end of the vise screw.

4.

Remove the screw support from the vise body.

5.

Remove the two-piece locking collar by removing the 

four

 SHCS.

6.

With one screw still half

-

way out spin off the first collar.

7.

Using a pin or screw reach into the second collar and spin it off 

to 

expos

e

the bearings.

8.

Remove the bearing 

pack 

assembly consisting of (2) thrust washers and

(1)

thrust bearing from the counter bore in the end of the body.

9.

Clean and inspect the counter bore, thrust washers and thrust bearing.

10.

Apply water resistant grease to the 

bearing pack

(i.e. marine grade

 

grease)

11.

Install 

bearing pack

 assembly on the screw in the reverse manner.

12.

Install the first collar by 

threading

 on

to

 the screw until it stops.

(

See Fig. 

10

)

13.

Install the second collar behind the first and 

thread

 on until it stops. At

this

 

point the screw holes may or may not be lined up.

14.

Turn the second collar counterclockwise until a hole lines up.

15.

Then turn the collar back 

TWO

 (

2

) more screw holes. This will allow

proper 

separation

 for the collar 

sections 

to lock on the threads and keep

the bearings

 

firmly in place. (

See Fig. 

10

)

16.

Install the 

four

 SHCS and tight

en in a star pattern

.

17.

Install the screw support in the body on the screw (Hex end)

 and secure

using the spiral retaining ring

.

18.

Your vise is now ready to use.

MAINTENANCE SCHEDULE

Fig.

1

4

23

Summary of Contents for VERSATILELOCK 3600H

Page 1: ...3600H VERSATILELOCK HYDRAULIC VISE Operating Instruction Manual 3600H 3610H Reverse ENGLISH...

Page 2: ...on about your vise for quick reference __________ _________ __________ _______________________________ _______________________________ _______________________________ _______________________________ N...

Page 3: ...psi ductile iron body hardened vise bed jaw plates semi hard steel screw Introduction INTRODUCTION Thank you for purchasing a Kurt 3600H You have just purchased one of the best machine vises in the i...

Page 4: ...dirt or debris of any kind The mounting surface can be honed if necessary Clean the bottom of the vise with solvent or another cleaner if needed To minimize vise bed deflection clamp your Kurt vise t...

Page 5: ...The KHU6 can be used in both single and double acting applications For single acting a spring will return the vise to the opened position when hydraulics are disengaged If double acting is desired bo...

Page 6: ...igure 3 above This is done manually by putting the handle onto the hex end and turning the screw until the jaws are in position 2 Make sure the jaws are less than 1 4 inch from the part since the hydr...

Page 7: ...t the hydraulic line to the hydraulic unit on the vise and then to the output side of the hydraulic pump Fig 2 4 7 If using a hand valve or foot valve connect the 3 line color coded airline cluster to...

Page 8: ...Fig 3 HYDRAULIC SET UP Fig 4 HYDRAULIC SET UP NOTE The following set up is specifically for the KHP3 pump 8...

Page 9: ...aulic Flow in GPM Hydraulic Pressure in PSI Max Flow 68 gpm Max Pressure 4 000 psi Flow and Pressure Performance Guides Air Pressure at 100 psi 90 psi 75 psi 60 psi 45 psi 0 500 1000 1500 2000 2500 30...

Page 10: ...you need more clamping force you may require a larger vise To properly clamp a part in your Kurt vise you should place the part in the center of the jaws resting on the ways of the vise Clamping only...

Page 11: ...Fig 5 Sketch 2A Incorrect part clamping Vise width centerline Sketch 2B Correct part clamping Sketch 2C Correct part clamping Sketch 2D Correct part clamping Dummy spacer OPERATING INSTRUCTIONS 11...

Page 12: ...12 OPERATING INSTRUCTIONS JAW POSITIONING Fig 6 Note Dimensions below are in inches unless specified...

Page 13: ...OPERATING INSTRUCTIONS SIDE END VIEW 13 Fig 7 Note Dimensions below are in inches unless specified...

Page 14: ...OPERATING INSTRUCTIONS MOUNTING LOCATIONS Fig 8 Note Dimensions below are in inches unless specified 14...

Page 15: ...nd safety needs SURFACE MOUNT USING SINE KEYS Mounting the new 3600H can be done by the use our new sine keys as well as our standard keys The fixture keys are available in several different sizes tha...

Page 16: ...3600H Parts List 3600H PARTS LIST 16...

Page 17: ...3600H MECHANICAL DRAWING 9 ENLGISH DX6 Mechanical Drawing DX6 Mechanical Drawing 3600H Mechanical Drawing 17 Fig 10...

Page 18: ...18 3610H PARTS LIST 3610H Parts List...

Page 19: ...3610H MECHANICAL DRAWING 3610H Mechanical Drawing 19 Fig 11...

Page 20: ...KHU6 MECHANICAL DRAWING KHU6 Mechanical Drawing Fig 12 20...

Page 21: ...Jaw off of the vise bed 3 Slide the Jaw slightly toward the stationary jaw and lift up to remove the jaw from the beak of the nut Note A spherical segment shaped as of a steel ball is inside the cavi...

Page 22: ...e nut Back off the setscrew turn approx Note DO NOT leave the setscrew tightened firmly to the nut as this may cause improper operation The movable jaw is designed to move slightly pivot side to side...

Page 23: ...0 Apply water resistant grease to the bearing pack i e marine grade grease 11 Install bearing pack assembly on the screw in the reverse manner 12 Install the first collar by threading onto the screw u...

Page 24: ...be jammed Properly clean and grease vise Problem My vise will not turn in either direction Tip The vise is jammed with debris Disassemble and clean as needed Problem My vise won t hold tolerance Tip...

Page 25: ...25 MAINTENANCE LOG NOTES MAINTENANCE LOG NOTES...

Page 26: ...shall be limited to the replacement or repair of any Kurt product or part by an authorized Kurt technician which are returned to Kurt Manufacturing Company s place of business transportation shipping...

Page 27: ...y feedback or questions please contact us at kurtworkholding com Kurt Industrial Products A Division Of Kurt Manufacturing 9445 East River Road NW Mpls MN 55433 workholding kurt com Phone 763 574 8309...

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