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Maintenance Schedule

It is very important to perform regular maintenance on your Kurt vise to 
ensure proper operation. Improper maintenance will result in poor vise 
performance and may void your warranty.

Daily/ Weekly

1.

Remove chips from surface of vise.

2.

Visually inspect seals for damage and cleanliness.

3.

Visually inspect for chip entrapments and remove when necessary.

4.

Air-dry and apply rust inhibiting oil to the machined surface of the vise.

Monthly

MAINTENANCE SCHEDULE

1.

Open the vise to the maximum opening.

2.

In the back of the movable jaw (handle end, center hole) loosen the

socket head set screw (approx. 6 turns). With the hex key (Allen wrench) in
the set-screw socket, lift up and forward to pivot the Jaw off of the vise
bed.

3.

Slide the Jaw slightly toward the stationary jaw and lift up to remove the

jaw from the “beak” of the nut.

Note: 

A spherical segment (shaped as ½ of a steel ball) is inside the cavity

of the movable jaw and may fall out as the jaw is removed. Take care not
to lose or misplace the spherical segment.

4.

Turn the movable jaw over and clean the inside cavity. Also clean the

spherical segment.

5.

Remove chips, clean and apply a light coat of machine oil to the machined

surface of the following item:

a. Nut & Screw assembly (clean exposed threads on the screw)

b. Bed of vise (top of “rails”)

c. Inside of the vise between the center ways.

6.

To re-assemble the movable jaw, apply a “glob” of grease to the under

side of the movable jaw in the pocket. Place the spherical segment in the
mating pocket and push into the grease. The grease will hold the segment
in place when the jaw is turned over to replace.

21

Summary of Contents for VERSATILELOCK 3600H

Page 1: ...3600H VERSATILELOCK HYDRAULIC VISE Operating Instruction Manual 3600H 3610H Reverse ENGLISH...

Page 2: ...on about your vise for quick reference __________ _________ __________ _______________________________ _______________________________ _______________________________ _______________________________ N...

Page 3: ...psi ductile iron body hardened vise bed jaw plates semi hard steel screw Introduction INTRODUCTION Thank you for purchasing a Kurt 3600H You have just purchased one of the best machine vises in the i...

Page 4: ...dirt or debris of any kind The mounting surface can be honed if necessary Clean the bottom of the vise with solvent or another cleaner if needed To minimize vise bed deflection clamp your Kurt vise t...

Page 5: ...The KHU6 can be used in both single and double acting applications For single acting a spring will return the vise to the opened position when hydraulics are disengaged If double acting is desired bo...

Page 6: ...igure 3 above This is done manually by putting the handle onto the hex end and turning the screw until the jaws are in position 2 Make sure the jaws are less than 1 4 inch from the part since the hydr...

Page 7: ...t the hydraulic line to the hydraulic unit on the vise and then to the output side of the hydraulic pump Fig 2 4 7 If using a hand valve or foot valve connect the 3 line color coded airline cluster to...

Page 8: ...Fig 3 HYDRAULIC SET UP Fig 4 HYDRAULIC SET UP NOTE The following set up is specifically for the KHP3 pump 8...

Page 9: ...aulic Flow in GPM Hydraulic Pressure in PSI Max Flow 68 gpm Max Pressure 4 000 psi Flow and Pressure Performance Guides Air Pressure at 100 psi 90 psi 75 psi 60 psi 45 psi 0 500 1000 1500 2000 2500 30...

Page 10: ...you need more clamping force you may require a larger vise To properly clamp a part in your Kurt vise you should place the part in the center of the jaws resting on the ways of the vise Clamping only...

Page 11: ...Fig 5 Sketch 2A Incorrect part clamping Vise width centerline Sketch 2B Correct part clamping Sketch 2C Correct part clamping Sketch 2D Correct part clamping Dummy spacer OPERATING INSTRUCTIONS 11...

Page 12: ...12 OPERATING INSTRUCTIONS JAW POSITIONING Fig 6 Note Dimensions below are in inches unless specified...

Page 13: ...OPERATING INSTRUCTIONS SIDE END VIEW 13 Fig 7 Note Dimensions below are in inches unless specified...

Page 14: ...OPERATING INSTRUCTIONS MOUNTING LOCATIONS Fig 8 Note Dimensions below are in inches unless specified 14...

Page 15: ...nd safety needs SURFACE MOUNT USING SINE KEYS Mounting the new 3600H can be done by the use our new sine keys as well as our standard keys The fixture keys are available in several different sizes tha...

Page 16: ...3600H Parts List 3600H PARTS LIST 16...

Page 17: ...3600H MECHANICAL DRAWING 9 ENLGISH DX6 Mechanical Drawing DX6 Mechanical Drawing 3600H Mechanical Drawing 17 Fig 10...

Page 18: ...18 3610H PARTS LIST 3610H Parts List...

Page 19: ...3610H MECHANICAL DRAWING 3610H Mechanical Drawing 19 Fig 11...

Page 20: ...KHU6 MECHANICAL DRAWING KHU6 Mechanical Drawing Fig 12 20...

Page 21: ...Jaw off of the vise bed 3 Slide the Jaw slightly toward the stationary jaw and lift up to remove the jaw from the beak of the nut Note A spherical segment shaped as of a steel ball is inside the cavi...

Page 22: ...e nut Back off the setscrew turn approx Note DO NOT leave the setscrew tightened firmly to the nut as this may cause improper operation The movable jaw is designed to move slightly pivot side to side...

Page 23: ...0 Apply water resistant grease to the bearing pack i e marine grade grease 11 Install bearing pack assembly on the screw in the reverse manner 12 Install the first collar by threading onto the screw u...

Page 24: ...be jammed Properly clean and grease vise Problem My vise will not turn in either direction Tip The vise is jammed with debris Disassemble and clean as needed Problem My vise won t hold tolerance Tip...

Page 25: ...25 MAINTENANCE LOG NOTES MAINTENANCE LOG NOTES...

Page 26: ...shall be limited to the replacement or repair of any Kurt product or part by an authorized Kurt technician which are returned to Kurt Manufacturing Company s place of business transportation shipping...

Page 27: ...y feedback or questions please contact us at kurtworkholding com Kurt Industrial Products A Division Of Kurt Manufacturing 9445 East River Road NW Mpls MN 55433 workholding kurt com Phone 763 574 8309...

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