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TROUBLESHOOTING TIPS

Troubleshooting Tips

If properly maintained

,

 The Kurt DX

6

 Series vise will operate trouble 

free for many years. In some cases

,

 it will be necessary to troubleshoot. 

Use the information below to help in the process.

Problem: 

 

My vise turns hard.

Tip:  As a new vise the brush seal could be stiff.  Allow for break in of vise. 
Tip:  As a used vise, it could be filled with chips and threads could be 
jammed.  Properly clean and grease vise.

Problem:

 

 

My vise will not turn in either direction.

Tip:  The vise is jammed with debris.  Disassemble and clean as needed.

Problem:

 

 

My vise won’t hold tolerance.

Tip:  You may be experiencing jaw lift from clamping too high or on one 
side of the jaw.  Lower the part in the vise jaw and clamp more material.

Problem: 

 My vise is stiff when clamping on a part or is difficult to back 

off a part.
Tip:  The vises thrust bearing pack may need to be replaced.

Problem: 

 My vise is not clamping at a high clamping force.

Tip:  The vises thrust bearing pack may need to be replaced.  

Summary of Contents for CROSSOVER ANGLOCK VISE DX6

Page 1: ...DX6 CROSSOVER ANGLOCK VISE BASE ASSEMBLY Operating Instruction Manual DX6 DX6R ENGLISH...

Page 2: ...is to fill out information about your vise for quick reference __________ _________ __________ _______________________________ _______________________________ _______________________________ _________...

Page 3: ...0 psi ductile iron body hardened vise bed jaw plates semi hard steel screw Introduction INTRODUCTION Thank you for purchasing a Kurt DX6 vise You have just purchased one of the best machine vises in t...

Page 4: ...clean flat surface The surface and the vise must be free of any chips dirt or debris of any kind The mounting surface can be honed if necessary Clean the bottom of the vise with solvent or another cle...

Page 5: ...ou need more clamping force you may require a larger vise To properly clamp a part in your Kurt vise you should place the part in the center of the jaws resting on the ways of the vise Clamping only o...

Page 6: ...Fig 2 Sketch 2A Incorrect part clamping Vise width centerline Sketch 2B Correct part clamping Sketch 2C Correct part clamping Sketch 2D Correct part clamping Non machined spacer OPERATING INSTRUCTION...

Page 7: ...7 OPERATING INSTRUCTIONS JAW POSITIONING Fig 3 Fig 3 Note Dimensions below are in inches unless specified...

Page 8: ...OPERATING INSTRUCTIONS SIDE END VIEW 8 Fig 4 Note Dimensions below are in inches unless specified...

Page 9: ...9 OPERATING INSTRUCTIONS MOUNTING LOCATIONS Fig 5 Note Dimensions below are in inches unless specified...

Page 10: ...e cut and deburred to meet your application and safety needs SURFACE MOUNT USING SINE KEYS Mounting the new DX6 with keys requires the use of sine keys instead of standard keys They are available in s...

Page 11: ...2 16 3600V 147 Spiral Retaining Ring 4 17 Protective Cap 2 18 D688 211 Internal Brush Seal 2 19 DX6 223 Model Tag 1 20 DX6 224 Screw Support 1 21 DL600 249 Chip Guard LONG 1 22 DX6 169 Wave Spring 4...

Page 12: ...DX6 MECHANICAL DRAWING 9 ENLGISH DX6 Mechanical Drawing DX6 Mechanical Drawing DX6 Mechanical Drawing 12 Fig 7...

Page 13: ...Label 4 3600V 128 O ring 129 16 2 17 Protective Cap 4 18 D688 211 Internal Brush Seal 1 19 DX6 223 Model Tag 1 20 4 21 DL600 249 Chip Guard LONG 4 22 DX6 169 Wave Spring 2 23 D60 315 Grooved Jaw Plat...

Page 14: ...DX6R MECHANICAL DRAWING DX6R Mechanical Drawing 14 Fig 8...

Page 15: ...the Jaw off of the vise bed 3 Slide the Jaw slightly toward the stationary jaw and lift up to remove the jaw from the beak of the nut Note A spherical segment shaped as of a steel ball is inside the c...

Page 16: ...the nut Back off the setscrew turn approx Note DO NOT leave the setscrew tightened firmly to the nut as this may cause improper operation The movable jaw is designed to move slightly pivot side to si...

Page 17: ...10 Apply water resistant grease to the thrust washer i e marine grade grease 11 Install thrust bearing pack on the screw in the reverse manner 12 Install the first collar by threading the screw until...

Page 18: ...ould be jammed Properly clean and grease vise Problem My vise will not turn in either direction Tip The vise is jammed with debris Disassemble and clean as needed Problem My vise won t hold tolerance...

Page 19: ...19 MAINTENANCE LOG NOTES MAINTENANCE LOG NOTES...

Page 20: ...shall be limited to the replacement or repair of any Kurt product or part by an authorized Kurt technician which are returned to Kurt Manufacturing Company s place of business transportation shipping...

Page 21: ...y feedback or questions please contact us at kurtworkholding com Kurt Industrial Products A Division Of Kurt Manufacturing 9445 East River Road NW Mpls MN 55433 workholding kurt com Phone 763 574 8309...

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