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9

H4-72-02-03

For internal use only

5.

Repairs

5.1

Safety precautions - microwave energy

Service technicians must never be exposed to the microwave radiation which can be
emitted by the magnetron or other components producing microwaves if the appliance
is not connected correctly or operated improperly.

All input and output connections, waveguides, flanges and seals are to be attached and

sealed correctly.
Never operate the appliance without having placed items in the cooking cavity which ab-

sorb the microwaves.

Never look into the open waveguide or the antenna when the. magnetron is live.
The appliance must never be operated without the housing or with the door open.

 

If the fuse blows, always block the system operability first (all microswitches) before the
appliance is switched on again. If a microswitch is defective, always replace all mi-
croswitches.

Before activation of the magnetron or before repair work, check the following points with all
appliances:

• The door does not close properly at the frame because it is deformed or the hinges are damaged.

• Door or door seal damaged

• Appliance obviously damaged

All defective or incorrectly set components in the locking, control, door locking, microwave generator and

transmission systems must be repaired, replaced or correctly set. Service technicians must first remove

their watches for all work on or near the magnetron.

Attention!

 

The high-voltage capacitor could still be electrically charged about 30 sec. after the appliance has
been switched off. It is advisable to discharge the capacitor each time through both poles using a
suitably insulated cable. Secondary power circuits of the transformer have a high voltage and a low
amperage and for this reason it is extremely dangerous to work near these components if the appli-
ance is plugged into the mains. Never touch cables with your bare hands or with non-insulated tools
when the appliance is in operation.

• Do not measure the electric voltage of a high-voltage circuit or magnetron filament.

• Make sure that the door is not loose or is missing. If the screws are not tightened fully, this could lead

to the discharge of microwaves.

• Before you switch on  the appliance, check that all electric connections are tight.

• Ensure with a reasonable procedure that no microwaves are emitted.

• Do not insert any metal objects either through the lamp gap or through any other gap as such objects

could act as an antenna and could result in the emission of microwaves.

Summary of Contents for EMWK 9600.0

Page 1: ...Microwave oven EMWK 9600 0 9800 0 M M 1 2 3 4 5 6 900 900 600 360 180 90 600 360 180 90 P...

Page 2: ...Manual H4 72 02 03 Responsible Dieter Rutz K PPERSBUSCH HAUSGER TE AG E mail dieter rutz kueppersbusch de Phone 0209 401 733 Kundendienst Fax 0209 401 743 Postfach 100 132 Date 17 03 2006 45801 Gelsen...

Page 3: ...5 5 Checking the hot air fan motor 12 5 6 Checking the antenna motor 12 5 7 Checking the magnetron cross flow and vapour filter 12 5 8 Checking the power connection 13 5 9 Checking the ring heater 14...

Page 4: ...rried out in accordance with VDE 0701 Associa tion of German Electrical Engineers or the corresponding regulations for your country On completion of repairs a function and impermeability inspection mu...

Page 5: ...rk has been completed Carry out a microwave leakage current test when repair work has been completed 1 2 Electric connection Only connect the appliance to sockets with a safety fuse of at least 16 A P...

Page 6: ...age Frequency 230V 50Hz Power consumption 6 7 A Total electrical connection 3 6 kW Microwave output 900 W max 5 levels Grill levels EMWK 9800 0 2500 W EMWK 9600 0 2150 W Appliance dimensions WxHxD 595...

Page 7: ...esistance to jamming of the appliance may be diminished due to the house wiring In the event of the above mentioned error patterns Check that an earthed conductor has been properly connected If this i...

Page 8: ...ing time for the safety cut off device is re started every time a button is pushed or a knob is turned 4 4 2 EMWK 9800 0 The safety cut off is activated irrespective of the temperature set 30 100 C 24...

Page 9: ...incorrectly set components in the locking control door locking microwave generator and transmission systems must be repaired replaced or correctly set Service technicians must first remove their watc...

Page 10: ...e When examining the magnetron look out for burns around the antenna and for flawed magnets and also check the terminals It may also be possible to determine some magnetron faults by means of an audio...

Page 11: ...ircuit switch If the main switch fails when the circuit is closed short circuit and the user then opens the door the monitoring switch will trigger a short circuit on the 230Vpower unit The short circ...

Page 12: ...m the motor 4 Measure the resistance of the motor winding when cold Normal 150 200 Fault Low reading or 5 7 Checking the magnetron cross flow and vapour filter 5 Disconnect the power supply cables fro...

Page 13: ...of the clock in the minute section per day since the clock reference cannot be taken from the power frequency The clock reference in this case is the internal processor clock Please note The F901 8A...

Page 14: ...bottom heat 11 Disconnect the power supply cables from the heater 12 Measure the resistance of the heater element when cold Normal 30 50 Fault Low reading or 5 12 Possible complaints from customers ab...

Page 15: ...cleaning agent enters the waste air and vapour extractor slits on the top of the appliance No alcohol scouring agents or ammonia containing cleaning agents are to be used for cleaning the in side and...

Page 16: ...ied out when the power network has been reset max time after reset of 5 min The following steps must be taken to activate the test program 1 Press the clock button 2 Press 90 W 3 Press the clock butto...

Page 17: ...ron fan vapour fan A3 Antenna motor converter A4 Oven lamp Buttons to press Symbols dis played Clock display Text display Consumers Turn the temperature knob clockwise one lock in None Test Output Tur...

Page 18: ...n the clock display Possible error messages are indicated under 10 Troubleshooting on page 23 7 4 Testing the control elements 7 4 1 EMWK 9600 0 Start up the test program Buttons to press Symbols show...

Page 19: ...00 MW power button 90 W LED_MW1 11 11 MW power button 180 W LED_MW2 22 22 MW power button 360 W LED_MW3 33 33 MW power button 600 W LED_MW4 44 44 MW power button 900 W LED_MW5 55 55 Button for changi...

Page 20: ...clock button once None 04 Start button Start the debug mode Any button None Timer 10x faster Error has occurred Error Error shown in the clock display Buttons to press Symbol display Clock display Tex...

Page 21: ...t 5 mW cm2 Spacing 5 cm This test is to be performed on the door the lock the microswitches and the magnetron every time main tenance work has been carried out Test equipment 600 ml glass beaker Micro...

Page 22: ...en 5 Use an accurate thermometer to measure the exact starting temperature T1 6 Run the appliance for 63 seconds at maximum power 7 At the end of this period quickly stir the water and read off the fi...

Page 23: ...h forms inside the appliance to precipitate in the cav ity on the cooking surface or on the door frame as condensation Sparking in the appliance In the modes with microwaves and in combi nation mode d...

Page 24: ...s of faults Possible repair measures MW operation start sequence magnetron does not start E7 See fault finding tree MW operation start sequence converter does not react when activated E8 MW operation...

Page 25: ...en temperature probe defect Replace temperature probe Relay board defect Replace relay board E2 unstable MW leakage radiation leak in the oven etc Replace appliance Microwave oven operation start sequ...

Page 26: ...c Power consumption 0 5A heating filament earth connection and connection Carry out a visual inspection broken magnets and burned or broken antenna No No No No Yes Yes Yes Replace the magnetron Replac...

Page 27: ...Power consumption 0 5A heating filament earth connection and connection Carry out a visual inspection broken magnets burned or broken antenna No No No No Yes Yes Yes Replace the magnetron Replace the...

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