KUHN FC2860 TLR Operator'S Manual Download Page 1

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Original instructions

KN282CGB_A

Read carefully before starting the machine

Operator's manual

Mower conditioner

---A1010-80C00001

> ---A1010-80C99999

FC2860-3160-3560 TLR/TLS

KN282CGB_A

- English - 04-2019

*KN282CGB_A*

Summary of Contents for FC2860 TLR

Page 1: ...iginal instructions KN282CGB_A Read carefully before starting the machine Operator s manual Mower conditioner A1010 80C00001 A1010 80C99999 FC2860 3160 3560 TLR TLS KN282CGB_A English 04 2019 KN282CGB...

Page 2: ......

Page 3: ...y KEEP THIS MANUAL AVAILABLE FOR REFERENCE Pass it on to the next owner if you re sell the machine Your KUHN dealer can offer a complete line of genuine KUHN service parts These parts are manufactured...

Page 4: ...e machine 15 4 2 5 Precautions when coupling 15 4 2 6 PTO shaft 16 4 2 7 Hydraulic circuit 18 4 2 8 Remote controlled components 18 4 2 9 Precautions when driving 19 4 2 10 Precautions when driving on...

Page 5: ...ng and uncoupling 40 6 2 1 Description of coupling elements 40 6 2 3 Preparing the tractor 41 6 2 4 Coupling the machine 42 6 2 5 Hydraulic connections 43 6 2 6 Electrical connections 44 6 2 7 Fit the...

Page 6: ...hine 75 11 3 Lubrication 77 11 3 1 PTO shafts 77 11 3 2 Grease 79 11 3 3 Draining 80 11 4 Maintenance 85 11 4 1 Checking the oil levels 85 11 4 2 Side gearbox filter 86 11 4 3 Inspection of knives and...

Page 7: ...3 Identification of the machine FC2860 3160 3560 TLR TLS 7 KN282CGB_A Mower conditioner 3 Identification of the machine 3 1 Front view 3 2 Rear view...

Page 8: ...or warranty claim 3 3 2 Description Model identification plate 1 Manufacturer name and address 3 Brand 4 KUHN logo 5 Description of the machine 7 Model 9a Machine serial number 9b Barcode Machine seri...

Page 9: ...the Eurasian customs union EAC marking 4 KUHN logo 7 Model 9 Machine serial number 19 Plate reference 23 Logo EAC 25 Manufacturing year 26 Model year 54 Data matrix Importer plate BRASIL For machines...

Page 10: ...ble maximum mass per axle 16 Maximum vertical static load applied by the machine on the towing eye 19 Plate reference 20 Towed tool Brake configuration T 1 Drawbar T 2 Stiff drawbar T 3 Middle axle B...

Page 11: ...13 Maximum permissible masses 14 Technically permissible maximum laden mass PTAC 15 Technically permissible maximum mass per axle 16 Maximum vertical static load applied by the machine on the towing...

Page 12: ...conditioner 3 4 Optional equipment Tick box corresponding to the equipment fitted on your machine Check chains Lifters 1 3 8 21 spline yoke Intermediate PTO transmission shaft with constant velocity...

Page 13: ...This symbol indicates a potentially hazardous situation that if not avoided could result in serious bodily injury This symbol is used to identify special instructions or procedures which if not follow...

Page 14: ...y use other than the designated operation is at the risk and responsibility of the operator The manufacturer is not held liable for any damage or accident resulting from machine modifications carried...

Page 15: ...ons when coupling Before attaching the machine make sure that it cannot accidentally start moving chock the wheels and that the parking stand is in the right position The machine must only be attached...

Page 16: ...ious or even a lethal accident Do not wear loose clothing that could be caught in the rotating PTO shaft Before attaching or removing a PTO shaft or before doing any work on the machine disengage the...

Page 17: ...shaft and the added adaptor device as outlined in the table PTO type Diameter X splines A 5 mm 0 20 1 35 mm 1 378 6 85 mm 3 35 2 36 mm 1 42 8 85 mm 3 35 3 35 mm 1 378 21 85 mm 3 35 4 45 mm 1 772 20 10...

Page 18: ...e replaced every 5 years Damaged or worn hoses must immediately be replaced When replacing the hydraulic hoses only use hoses with the specification recommended by the manufacturer of the machine To l...

Page 19: ...to machine overhang length height and weight Never use a narrow track tractor on very uneven or steeply sloping ground Never leave the tractor seat while the machine is operating Carrying people or a...

Page 20: ...ight and weight per axle Respect the tractor gross weight its lift capacity or the permissible maximum load on the attachment and the maximum load per axle The front axle load 1 must never under any c...

Page 21: ...ome caught up in moving parts Wear the appropriate protective clothing for the work in hand gloves shoes goggles helmet ear defenders etc Ensure that all operating controls ropes cables rods etc are p...

Page 22: ...lace any worn damaged or missing cover Before engaging the PTO rest the cutterbar on the ground Make sure all the guards are in place Keep all persons and animals away from the danger zone Stay a safe...

Page 23: ...windows or install narrow mesh guards on their exterior Increase the cutting height to avoid contact with stones or rocks Even when the machine is used in accordance with its purpose objects may be p...

Page 24: ...ls Repairs on elements under pressure or tension springs pressure accumulators etc must only be carried out by competent persons with regulation equipment Wear the appropriate protective clothing for...

Page 25: ...repair work 4 2 20 Precautions to take before using the parking stands 134138 Specific requirements for countries member of the Eurasian Economic Community EAC marking 134139 Specific requirements fo...

Page 26: ...FC2860 3160 3560 TLR TLS 26 4 Safety KN282CGB_A Mower conditioner 4 3 Location and description of safety decals on the machine 4 3 1 Location of safety decals 1 2 7 3 4 6 3 6 6 6 5 GB CE...

Page 27: ...e adjusting maintaining or repairing the machine disengage the PTO drive turn off the engine remove ignition key and wait until all moving parts have come to a complete stop and apply park brake Proje...

Page 28: ...ttachment hardware meet safety and reliability criteria set by standards and by the manufacturer For your own safety and for correct machine operation only use original manufacturer parts 4 4 Road saf...

Page 29: ...reflectors 2 clearance lights 3 red 1 identification plate light 4 The side device comprises 2 amber reflectors 1 on each machine side The front safety device comprises 2 signalling panels 1 2 white l...

Page 30: ...ystem for locking the lift arms laterally and vertically To drive on roads respect the attachment height specified in the operator s manual and lock the lift linkage 4 5 Likely critical failures 13399...

Page 31: ...of the Eurasian Economic Community EAC marking 134003 Specific requirements for countries member of the Eurasian Economic Community EAC marking 4 7 Limit state criteria 134006 Specific requirements f...

Page 32: ...60 TLR TLS 32 4 Safety KN282CGB_A Mower conditioner Lifting the machine by means of the car jack This pictogram indicates where to place a jack to raise the machine Changing of a wheel Refer to chapte...

Page 33: ...r conditioner 5 Machine specifications 5 1 Description and glossary 1 Drawbar 2 Toolbox 3 Document box 4 Primary PTO shaft 5 Drawbar shift cylinder 6 Swathing system 7 Wheel 8 Side guard 9 Front guard...

Page 34: ...FC2860 3160 3560 TLR TLS 34 5 Machine specifications KN282CGB_A Mower conditioner 0 1 Cutterbar 2 Disk 3 High cone disc kit 4 Side gearbox 5 Conditioning lever adjustment 5 1 4 2 3...

Page 35: ...l chocks 5 1 1 Designated use of the machine The FC2860 FC3160 FC3560 TLR TLS mower conditioner must only be used for the work for which it has been designed mowing on the ground of hay fields grass s...

Page 36: ...tion 5 56 m 18 3 5 56 m 18 3 5 40 m 17 9 Width in transport position 2 56 m 8 5 3 00 m 9 10 3 40 m 11 2 Height in transport position 1 76 m 5 9 1 78 m 5 10 1 78 m 5 10 Length in transport position 5 9...

Page 37: ...8 5 3 00 m 9 10 3 40 m 11 2 Height in transport position 1 76 m 5 9 1 78 m 5 10 1 78 m 5 10 Length in transport position 5 97 m 19 7 6 74 m 22 1 6 74 m 22 1 Disc rotational speed 2900 min Roller speed...

Page 38: ...control of the machine in case of a linkage device loss or breakage during transport 5 4 Sound levels Sound levels have been measured in accordance with the measuring methods as defined in NF EN ISO...

Page 39: ...ts The machine is supplied with a 13 mm spanner 1 for unlocking the greasing covers The machine is supplied with an 18 mm box wrench 2 to carry out certain adjustment and maintenance tasks The machine...

Page 40: ...uipment A hose that controls the mowing unit raising lowering Two hydraulic hoses controlling the drawbar shift cylinder A 7 pin electric plug for the electrical signalling equipment 6 2 2 Prevention...

Page 41: ...d matches the Gyrodine swivel hitch input speed FC2860TLR TLS The tractor PTO must rotate at a speed of 540 min FC3160TLR The tractor PTO must rotate at a speed of 540 or 1000 rpm FC3160TLS FC3560TLR...

Page 42: ...wer the tractor three point linkage Place the lower links as close as possible under the hitch pins Attach lower links to the hitch pins on the inside of the yokes Do not lose spacers 1 The machine ad...

Page 43: ...d parking stand and lock it in place a 6 2 5 Hydraulic connections Connect the 2 hydraulic hoses of the drawbar shift cylinder to a double acting valve 1 blue ring Positioning of the drawbar to the ri...

Page 44: ...that the PTO shaft is correctly adjusted to avoid premature wear and tear The direction of rotation is shown on a decal Separate the two half PTO shafts and connect them to the machine s input shaft a...

Page 45: ...sion is the maximum overlap position Shorten the guard tubes and the transmission tubes by the same length Bevel and clean the tubes Grease the inside of the outer tube Never operate the PTO shaft at...

Page 46: ...ard chain to the guard cone 6 2 9 Intermediate PTO shaft Before adjusting maintaining or repairing the machine turn off ignition key and wait until all moving parts have come to a complete stop Fricti...

Page 47: ...GB_A Mower conditioner Remove 8 bolts 1 Remove the guards 2 Remove 6 bolts 1 Uncouple the intermediate u joint drive shaft 1 on the friction slip clutch side Loosen nuts to release friction discs a Le...

Page 48: ...event damage on drive elements The springs must never be coil bound Loosen at least by 1 2 turn The friction slip clutch is ready to function couple the intermediate u joint drive shaft 1 on the frict...

Page 49: ...sting the machine Lateral adjustment of the lower links Balance the play on either sides of the lift linkage and lock lower link stabilizers Frame height and check chains Lower tractor lift linkage to...

Page 50: ...r conditioner If the machine is fitted with check chains According to the country of destination Attach check chains supplied with the machine to the upper free hole of the tractor s top link attachme...

Page 51: ...nobody is within the machine pivoting area If there is someone make sure the person moves away 7 1 Transport position The machine is in transport position when the following instructions have been re...

Page 52: ...ing the machine into transport position From the working position Activate single acting valve to raise the mowing unit Activate the double acting valve to pivot the drawbar in transport position Shut...

Page 53: ...d position 2 7 2 1 Side guards Left side Pull guard forwards a and lift it b The side guard automatically locks in raised position Right side Pull handle 1 to unlock right side guard 2 Lower side guar...

Page 54: ...t the light boards are clean and that the lighting equipment functions before transporting the machine on public roads Check that the drawbar shift cylinder and mowing unit lift cylinder lock valves a...

Page 55: ...CGB_A Mower conditioner 7 4 Machine transport using transport means 134035 Specific requirements for countries member of the Eurasian Economic Community EAC marking 134036 Specific requirements for co...

Page 56: ...area If there is someone make sure the person moves away 8 1 Putting the machine into work position From the transport position 8 1 1 Side guards Left side Pull guard frontwards a and lower it b The...

Page 57: ...ivot the drawbar in work position Wait until cylinder is fully extended Activate single acting valve to lower the mowing unit on the ground The machine is in working position 8 2 Adjustments in workin...

Page 58: ...the ground Cutting height is always adjusted before adjusting the ground pressure The adjustment is centralized by means of the pitch angle rod 1 The height can be adjusted between 25 and 85 mm 1 3 3...

Page 59: ...p being contaminated by soil Delay in regrowth 8 2 2 Ground pressure The ground pressure is adjusted independently on each side of the mower unit To check the ground pressure Check that the hitch pins...

Page 60: ...ground pressure a Turn clockwise to increase the ground pressure b Position the mowing unit in headland turn position for easier wrench rotation 30 1 mm wrench 5 rotations of the adjustment screw corr...

Page 61: ...ed by the two rollers The pressure can be adjusted from 0 to 5 daN cm 0 25lbf in The pressure is factory set at 2 5 daN cm 12 5 lbf in Unlock and lift front guard using 18 box spanner supplied with th...

Page 62: ...king the roller parallelism and gap Tie rods 1 located on each side of the conditioner are factory set to ensure roller parallelism and gap Check minimum gap between rollers J S 6 to 8 mm 0 24 0 31 J...

Page 63: ...lers Unscrew nut 2 to reduce gap between rollers 1 rotation 2 mm 0 08 Check minimum gap between rollers J S 6 to 8 mm 0 24 0 31 J R 4 to 5 mm 0 16 0 20 Check parallelism over the whole roller width Ti...

Page 64: ...3160TLR TLS The swath width is adjustable from 1 20 m 3 11 to 2 30 m 7 7 approximately Without removable swath shields FC3560TLR TLS The swath width is adjustable from 1 40 m 4 7 to 2 70 m 8 10 appro...

Page 65: ...LS The swath width equals approximately 0 90 m 2 11 With removable swath shields FC3560TLR TLS The swath width equals approximately 1 10 m 3 7 With removable swath shields Loosen knob 1 Pivot the swat...

Page 66: ...f projections lower side guards and front guards Check guard locking Check that latches 1 are attached Check that nobody is within the machine pivoting area If there is someone make sure the person mo...

Page 67: ...8 Instructions for work FC2860 3160 3560 TLR TLS 67 KN282CGB_A Mower conditioner 8 3 1 Drive speed Adapt the forward speed to the working conditions...

Page 68: ...airly level ground Preferably park the machine in transport position with the mowing unit resting on the ground Activate single acting valve to lower the mowing unit on the ground Lower and lock parki...

Page 69: ...KN282CGB_A Mower conditioner Uncouple and place PTO shaft in support 1 Disconnect and store hydraulic hoses on holder 2 Disconnect and store 7 pin plug in its holder 3 Release the lower links Lower th...

Page 70: ...t 10 1 Check chains Check chains allow tractor lift linkage stabilization and ensure a fixed frame height The check chains allow keeping control of the machine in case of a linkage device loss or brea...

Page 71: ...shaft with constant velocity joint 10 5 Raised skid shoes adjustable in height The raised skid shoes allow mowing higher between 55 mm 2 17 and 150 mm 5 91 10 5 1 Adjustments Raised skid shoes The ski...

Page 72: ...ust be made with the machine coupled hitch pins at 650 mm 26 from the ground Cutting height is always adjusted before adjusting the ground pressure The adjustment is centralized by means of the pitch...

Page 73: ...cutting height can lead to Excessive disc and knife wear Crop being contaminated by soil Delay in regrowth Risk of tearing out the grass cover in wet conditions With skid shoes in high position The m...

Page 74: ...1 Frequency chart Maintenance intervals are indicated for normal conditions of use After the first 30 hours of use Every 20 hours 1 time per month during the season minimum Every 250 hours or at the...

Page 75: ...nical specifications 11 2 Cleaning the machine To prevent premature bearing housing wear remove foreign bodies wrapped around them If using a high pressure cleaner do not aim the jet at the cylinder s...

Page 76: ...ower conditioner Eliminate possible forage wrapping Regularly clean the build up between the conditioning hood and the support tube Unlock and lift front guard using 18 box spanner supplied with the m...

Page 77: ...hine in working position The pictorials show the points to be greased Clean grease nipples before greasing Lubricate with multi purpose grease grade NLGI 2 11 3 1 PTO shafts Before first use Grease th...

Page 78: ...ry PTO shaft Universal joint assembly b Loosen screw 1 Pivot cover 2 to access greaser Grease PTO shaft U joint Reinstall guard Intermediate PTO shaft 1 c Loosen screw 1 Pivot cover 2 to access grease...

Page 79: ...LR TLS 79 KN282CGB_A Mower conditioner Loosen screw 1 Pivot cover 2 to access greaser Grease The pto shaft U joint Drive shaft tubes Reinstall cover plate 11 3 2 Grease The drawbar pivot pin 1 Rod 2 P...

Page 80: ...bricated for life and does not require regular maintenance If in doubt as to the oil quantity contained in the cutterbar fully drain and refill cutterbar respecting recommended oil quantity and qualit...

Page 81: ...terbar higher on opposite side of drain plug Remove skid shoe 1 Place a container of sufficient capacity under drain plug Remove filler plug 2 and its washer Remove drain plug 3 and its washer Allow o...

Page 82: ...sity SAE 75W90 Specification API GL5 extreme pressure From the working position Position the machine on level hard ground Proceed the following operations successively Tank Place a container of suffic...

Page 83: ...5 Clean and reinstall filler plug 5 and its seal If necessary replace seal Check oil level using gauge 3 The oil level must be located between the maximum level and minimum level Schematic diagram Ch...

Page 84: ...ide gearbox A gauge indicates the level The oil level must be located between the maximum level A and minimum level B Top up if necessary A max B minimum The Gyrodine gearbox Before draining oil opera...

Page 85: ...l to drain completely Wait for dripping to stop Clean and reinstall drain plug 2 and its washer Replace if necessary Pour the recommended oil quantity and quality through the opening of fill dipstick...

Page 86: ...se before checking the oil level Remove dipstick plug 1 Check side bevel gearbox oil level Top up if necessary 11 4 2 Side gearbox filter After the first 30 hours of use Place a container under the fi...

Page 87: ...knives and securing elements Immediately replace worn or damaged parts with genuine KUHN parts Knives Inspect systematically all knives before the machine is operated to ensure the cutting quality ens...

Page 88: ...e length C of a knife must exceed 80 mm 3 15 The width B of a knife measured at A 10 mm 0 39 of the disk must exceed 34 mm 1 34 The out of roundness L of the attachment hole must not exceed 22 mm 0 87...

Page 89: ...11 Maintenance and storage FC2860 3160 3560 TLR TLS 89 KN282CGB_A Mower conditioner Disc direction of rotation FC2860TLR TLS FC3160TLR TLS FC3560TLR TLS...

Page 90: ...of each season Replace attachment screws 1 in the following cases When there is visible distortion When the locking compound is worn or inoperational When the bolt head wear reaches the center line of...

Page 91: ...ut wear reaches a 5 mm 0 2 Check the condition of the securing elements regularly and also the torque of the knife fixing bolt Torque 12 daN m 88 51 lbf ft Replace spring plate in the following cases...

Page 92: ...il all moving parts have come to a standstill and apply park brake Replace immediately all worn or distorted knives Never straighten a bent knife Always replace both knives per disc Removal Clean the...

Page 93: ...re more horse power and have a negative effect on the cut quality Fitting Knives can be turned over on the same disc to use the other cutting edge or replaced On each knife an arrow indicates the disc...

Page 94: ...t towards yourself before releasing the special tool a b c Checking the full locking and free rotation of the knife on the screw head Check that screw head 2 is free to slide in spring plate hole 3 Re...

Page 95: ...lacing the last knife check that the tool has been removed and put away Disc replacement Place a wooden wedge 1 between two discs to stop them from moving Remove the 4 bolts 2 and their conical washer...

Page 96: ...disc direction of rotation according to fitting of knives Make sure the arrow on the knife upper face is pointing in the disc s direction of rotation Reinstall disc cover 1 Respect an X of 90 between...

Page 97: ...1 between two discs to stop them from moving Torque bolts to 2 Torque 12 daN m 89 lbf ft Remove locking piece Check that there is still a minimum play of X 1 mm 0 04 between the spring plate and the...

Page 98: ...nly by an authorised Kuhn dealer Intermediate discs Remove the disc See section Disc replacement Remove spring plate 1 Fit a new spring plate Refit the disc See section Disc replacement 11 4 4 Fitting...

Page 99: ...0 3560 TLR TLS 99 KN282CGB_A Mower conditioner FC3560TLR TLS Remove bolts and washers 1 Remove disc 2 Repeat procedure on the second disk Store parts 3 in a box These parts are required for refitting...

Page 100: ...8 washers 5 8 6 screws TBCC M12 8 nuts 7 Place lifters on the disk Insert the 4 screws 4 and washers 5 Reinstall bolts 6 and nuts 7 Torque 12 5 daN m 92 2 lbf ft Reinstall spring plate 8 Fit disc 2 To...

Page 101: ...re they are too much worn 11 4 5 Ground pressure adjustment system Should you have difficulties in adjusting the mowing unit ground pressure it may be necessary to adjust the ground pressure system s...

Page 102: ...onditioner Remove circlip 1 Insert an M6 1 screw in the threaded hole on the shaft end This screw will facilitate extracting and inserting the torsion bar in its housing Mark position of the torsion b...

Page 103: ...from its housing by pulling on screw 2 Rotate adjustment screw while pushing on the torsion bar until reaching the following spline Rotate in direction a if the cutter bar is too light and in directi...

Page 104: ...storage KN282CGB_A Mower conditioner Reinstall retaining ring 1 Reinstall hood 2 Reinstall the 4 bolts 1 Repeat procedure on the other side of the moving unit if necessary Remove wedges 1 Open the mo...

Page 105: ...er conditioner 11 4 6 Roller drive A shear bolt safety system protects the roller drive Shear bolt replacement Immediately replace worn or damaged parts with original manufacturer parts Unscrew the 3...

Page 106: ...l parts 5 spare bolts are supplied with the machine 5 self locking nuts M8 are supplied with the machine Check the shearing bolt class Machine Shearing bolt class FC2860TLR TLS 10 9 FC3160TLR TLS FC35...

Page 107: ...ize Minimum tire pressure bar psi 11 5 80 15 3 1 5 bar 22 5 psi 1 5 bar 22 5 psi 1 5 bar 22 5 psi 380 55 17 1 5 bar 22 5 psi 1 5 bar 22 5 psi 1 5 bar 22 5 psi 11 4 8 Changing of a wheel Do not drive w...

Page 108: ...l Installation follows the operations described above in reverse order Check the torque of the wheel nuts Torque 27 daNm 199 lbf ft Remove the jack 11 5 Storage 11 5 1 At the end of each season Clean...

Page 109: ...Community EAC marking 139885 Specific requirements for countries member of the Eurasian Economic Community EAC marking 139886 Specific requirements for countries member of the Eurasian Economic Commun...

Page 110: ...circuit Do not grind or drill on the shell of the hydro pneumatic accumulator Always empty and recover the oil of the machine s gearboxes and the hydraulic circuit to entrust it to waste oil recycling...

Page 111: ...ect mowing unit floatation Adjust the mowing unit ground pressure Tangled and down crops Reduce cutting height Increase the mowing unit ground pressure Soil build up in front of the cutterbar Too much...

Page 112: ...ing unit ground pressure Impossible to decrease or increase the mowing unit ground pressure sufficiently Soil build up on the machine and Maximum ground pressure reduction Adjust torsion bars of the g...

Page 113: ...t of the manufacturer concerned in as much as the latter justifies such a claim This Limited Warranty does not apply to failure through normal wear and tear to damage resulting from negligence or from...

Page 114: ...quality and quantity of lubricants used must always be in accordance with Company specifications The safety measures mentioned in the Operator s manual and on the machine itself have been followed and...

Page 115: ...forms to the requirements of following European harmonized standards conforms to the requirements of the European directive 2006 42 CE Brand Brand Machine Machine Type Model Type Model Serial no Seria...

Page 116: ...HARD SAS 24 route de Nantes F 44680 CHEMERE FRANCE KUHN HUARD S A B P 49 F 44142 CHATEAUBRIANT CEDEX FRANCE KUHN GELDROP B V P O Box 9 5660 AA GELDROP THE NETHERLANDS KUHN NORTH AMERICA INC P O Box 16...

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