Kugelmann K-TRONIC 2 Original Operating Instructions Download Page 1

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ORIGINAL OPERATING INSTRUCTIONS

Art.Nr.:

10046693

11/15/2016

Version

1.2

| EN

Kugelmann Maschinenbau e.K.

Gewerbepark 1-5

87675 Rettenbach a.A.

GERMANY

www.kugelmann.com

[email protected]

+49 (0) 8860 | 9190-0

Kugelmann Maschinenbau is a family-run Allgäu business with its main emphasis and

tradition in municipal technology. With passion, we manufacture reliable and pioneering

machines - we love what we do.

ORIGINAL OPERATING INSTRUCTIONS

Control system

K-TRONIC 2

Summary of Contents for K-TRONIC 2

Page 1: ...tenbach a A GERMANY www kugelmann com office kugelmann com 49 0 8860 9190 0 Kugelmann Maschinenbau is a family run Allgäu business with its main emphasis and tradition in municipal technology With passion we manufacture reliable and pioneering machines we love what we do ORIGINAL OPERATING INSTRUCTIONS Control system K TRONIC 2 ...

Page 2: ...gistered trademarks of the respective manufacturing companies and shall not be used commercially or otherwise Errors and omissions excepted All rights reserved No part of this manual shall be reproduced or copied in any form printing photocopying storing or distribution in electronic form without prior written consent of Kugelmann Maschinenbau e K We are constantly developing our products to offer...

Page 3: ...rget group 9 4 2 Use 9 4 3 Conventions used 10 4 4 Change history 10 5 General description 12 5 1 Components of the control system 13 5 2 User interface 14 5 3 Display view 16 5 4 Meaning of buttons 18 5 5 Overview 19 5 6 Designated use 20 5 7 Obvious misuse 20 5 8 Wear parts 21 6 Safety instructions 22 6 1 General safety instructions 22 6 2 Commissioning 23 6 3 Use 24 6 4 Maintenance 25 6 5 Desig...

Page 4: ... 6 1 Drive signal teach in 40 7 6 2 Manual entry of drive signal 41 7 6 3 Drive signal over certain distance 42 7 7 Check and setting of sensors 43 7 8 Configuration of characteristic curves 45 7 9 Configuration of spreading material 48 7 9 1 Setting of possible spreading materials 48 7 9 2 Teach in spreading materials 49 7 9 3 Choice of spreading materials to be used during operation 52 7 10 Outp...

Page 5: ... 8 9 Output counter 76 8 9 1 Configuration of output counter 77 8 9 2 Reset output counter 80 8 10 Emptying the spreader 82 8 11 Display increments of output rates 85 8 12 Simulation speed 87 8 13 Configuration of spreading width parameters 88 8 14 Warning list 90 8 15 Error list 91 8 16 Options 95 8 17 Serial numbers 99 8 18 Speed when spreader stops 100 8 19 Daily statistics 102 8 20 Complete st...

Page 6: ...f automatic spreading image 126 9 2 2 Setting of automatic spreading image 130 9 3 Electrical monitoring of spreading process 131 9 4 Spreaders with pre wetted salt equipment 131 9 4 1 Configuration of brine equipment 132 9 4 2 Switch on off brine spreading 136 9 4 3 Changing the brine proportion 138 9 4 4 Brine calculation 138 9 5 Motor unit 141 9 5 1 Configuration of motor unit 141 9 5 2 Start m...

Page 7: ... General information This chapter gives you information on the following Chapter 3 1 Service information page 7 Chapter 3 2 EC Declaration of Conformity page 8 3 1 Service information Customer service Tel 49 0 8860 9190 90 Fax 49 0 8860 9190 49 E Mail service kugelmann com ...

Page 8: ...th the relevant essential health and safety requirements of the respective EC Machine Directives and the EMC Directive due to its design and construction and in the version supplied by us If the control system is modified without our consent this declaration shall cease to apply Designation Control system K Tronic 2 Relevant EC machinery directives DIN EN ISO 15431 16330 292 1 292 2 60204 1 12100 ...

Page 9: ...insurance The use of the control system by untrained or unauthorized persons is prohibited 4 2 Use These operating instructions contain all necessary data and information for safe operation and commissioning of the spreader Make sure that all persons responsible for the operation of the control system or persons working in the immediate environment of the control system are familiar with the opera...

Page 10: ...dily harm Warning Indicates a possibly dangerous situation which in case of non observance of the safety instructions may entail death or grievous bodily harm Caution Indicates a possibly dangerous situation which in case of non observance of the safety instructions may result in minor injuries or damage to property Notice Contains useful information with respect to proper handling of the machine ...

Page 11: ... ORIGINAL OPERATING INSTRUCTIONS Operating instructions 11 15 2016 11 150 ...

Page 12: ...information on the following Chapter 5 1 Components of the control system page 13 Chapter 5 2 User interface page 14 Chapter 5 3 Display view page 16 Chapter 5 4 Meaning of buttons page 18 Chapter 5 5 Overview page 19 Chapter 5 6 Designated use page 20 Chapter 5 7 Obvious misuse page 20 Chapter 5 8 Wear parts page 21 ...

Page 13: ...ts of the control system Pos No Part 10 Turning knobs 20 Membrane keyboard 30 Side plate lh 40 Side plate rh 50 ON OFF push button 60 Housing front shell 70 Distance frame front 80 Distance frame rear 90 Clamping sheet 100 Circuit board 110 Plug connector plate 120 EXM board 130 Housing rear shell 140 Fixture 150 Spherical head 160 Counternut 170 Locking nut ...

Page 14: ...on Flasher 20 Working headlight 30 Function key 1 40 Actual value button 50 Turning knob spreading material left 60 Turning knob for setting the spreading width 70 Turning knob spreading material right 80 ON OFF 90 Button for spreading material 100 Function key 2 110 Function key 3 120 Spreading operation Pause 130 Display ...

Page 15: ...ORIGINAL OPERATING INSTRUCTIONS General description 11 15 2016 15 150 Pos No Function 10 Socket master connecting cable 20 Serial interface RS232 30 Cable support 40 USB port 1 50 USB port 2 not occupied ...

Page 16: ... Switch on off working headlights page 62 Double spreading density ON OFF see Chapter 8 4 Double spreading density page 66 SPREADING PAUSE see Chapter 7 11 Spreading operation page 55 Operator level LEVEL1 LEVEL2 see Chapter 8 6 Operator level 1 and 2 page 70 Maximum spreading rate ON OFF see Chapter 8 5 Maximum spreading rate page 67 Teach in ON OFF Motor unit ON OFF see Chapter 9 5 Motor unit pa...

Page 17: ...ent of spread pattern page 114 Outside temperature display Percentage of pre wetted salt during brine spreading see Chapter 9 4 3 Changing the brine proportion page 138 Driving speed Output counter left chamber see Chapter 8 9 Output counter page 76 Output counter brine reservoir see Chapter 8 9 Output counter page 76 Output counter right chamber see Chapter 8 9 Output counter page 76 Spreading ma...

Page 18: ...us menu option Turning respective turning knob to confirm the respective menu option Pressing and turning the turning knob to skip whole numbers for settings Turning the turning knob to skip in steps of 0 01 for settings Rotating beacon Flasher button Exit menu Turning knob left right Start Confirm Function key 3 Switching on respective option Function key 3 Switching off respective option Functio...

Page 19: ...ight chamber Working headlight button Reset output counter brine Function key 1 Reset output counter left chamber 5 5 Overview The control system K Tronic 2 consists of two major electronic components Pos No Part Function 10 Master Operating unit in the driver s cab 20 Slave Switching electronics at the rear of the spreader ...

Page 20: ... reconditioning of the control system may only be carried out by trained and competent personnel To operate the equipment within the limits of its designated use please note the following These operating instructions as well as all other enclosed documentation The relevant accident prevention regulations The generally recognized rules relating to technical safety requirements and occupational heal...

Page 21: ...11 15 2016 21 150 5 8 Wear parts Hinweis Wear parts are Membrane keyboard ON OFF push button All turning knobs Lighting Rotating beacon Working headlight Electrical spreading pattern displacement motor Electrical monitoring of spreading process Connectors ...

Page 22: ...e sure that all persons responsible for the operation of the control system are trained in the operation of the device and are familiar with the operating instructions as well as the safety information in this manual Insist on compliance with the applicable safety regulations Warning Non observance of guidelines Risk of serious injury or death Please observe the regulations relating to accident pr...

Page 23: ...sioning of the control system must be accomplished by employees of the dealer the manufacturer or a representative of our works Caution Wrong polarity Danger of property damage Check the polarity prior to commissioning Caution Connecting power supply cable Danger of property damage Please make sure that in the positive cable a fuse is attached as close to the battery as possible max 15 A Caution L...

Page 24: ...mportant parts before commissioning Check all safety related protection devices before commissioning If applicable please change damaged parts Caution Improper fixing of control system Danger of property damage Make sure that the control system is fixed at an appropriate place designated for this purpose 6 3 Use Caution Operating the spreader in the event of malfunctions Risk of injury or property...

Page 25: ...y damage Comply with the safety regulations during all maintenance work Caution Use of wrong spare parts Risk of injury or property damage Do only use original parts for repair work Caution Maintenance work without necessary technical knowledge or appropriate tooling Risk of injury or property damage Only carry out maintenance work if you have the necessary expertise as well as suitable tools Caut...

Page 26: ...ions 11 15 2016 26 150 Caution Loose cable screw connections Danger of property damage Retighten loose bolted connections and screw connections after repair and maintenance work 6 5 Designations Marking Explanation Basis for Declaration of Conformity ...

Page 27: ...6 Configuration of drive signal page 39 Chapter 7 7 Check and setting of sensors page 43 Chapter 7 8 Configuration of characteristic curves page 45 Chapter 7 9 Configuration of spreading material page 48 Chapter 7 10 Output rates page 53 Chapter 7 11 Spreading operation page 55 Chapter 7 12 Setting of spreading width page 56 Chapter 7 13 Recommissioning page 59 7 1 Wiring diagram This chapter give...

Page 28: ...m K Tronic 2 20 Slave of control system K Tronic 2 30 Master connecting cable 40 Connecting cable from connection box Pos 50 to slave Pos 20 50 Connection box 60 Power supply cable to connection box Pos 50 70 Drive signal 80 19 pin joint between master and cabin 90 Permanently installed BUS cable in carrier vehicle 100 Battery of carrier vehicle ...

Page 29: ... property damage Lay the BUS cable over the pivot of the cabin in order to allow the cabin to tilt Hinweis The terminal diagram is located in the connection box Pos 50 5 Connect white red drive signal cable Pos 70 with the carrier vehicle 6 Connect power supply cable Pos 60 with the battery Pos 100 of the carrier vehicle Caution Connecting power supply cable Danger of property damage Please make s...

Page 30: ... overhung installation Pos No Function 10 Master of control system K Tronic 2 20 Slave of control system K Tronic 2 30 Master connecting cable 40 Connecting cable from connection box Pos 50 to slave Pos 20 50 Connection box 60 Power supply cable to connection box Pos 50 70 Drive signal ...

Page 31: ...opriate place within the cabin 3 Take drive signal Pos 70 from the carrier vehicle 4 Connect power supply cable Pos 60 with the carrier vehicle 5 Plug in the master cable Pos 30 at the rear of the master Pos 10 and at the 19 pin joint Pos 80 at the connection box Pos 50 Pay attention to the marked protrusion 6 Connect connecting cable Pos 40 at the connection box Pos 50 ...

Page 32: ...missioning Caution Damaged power lines Risk of injury or property damage Damaged power lines have to be replaced immediately Caution Commissioning without making sure that the machine is in perfect technical condition Risk of injury or property damage Check all important parts before commissioning Check all safety related protection devices before commissioning If applicable please replace damaged...

Page 33: ...ORIGINAL OPERATING INSTRUCTIONS Commissioning 11 15 2016 33 150 7 2 Switch on off control system Switch on control system 1 Switch on control system Switch off control system 1 Switch off control system ...

Page 34: ... ORIGINAL OPERATING INSTRUCTIONS Commissioning 11 15 2016 34 150 7 3 Select user menu 1 Switch on control system 2 left Hold down actual value button 3 Press briefly 4 left Release actual value button ...

Page 35: ...S Commissioning 11 15 2016 35 150 7 4 Open detail menu 1 Open user menu see Chapter 7 3 Select user menu page 34 2 Turn left turning knob 3 Confirm 4 Hold down middle turning knob and turn until code entry 1000 is displayed 5 Confirm ...

Page 36: ... ORIGINAL OPERATING INSTRUCTIONS Commissioning 11 15 2016 36 150 ...

Page 37: ...ioning 11 15 2016 37 150 7 5 Setting of date and time 1 Open user menu see Chapter 7 3 Select user menu page 34 2 Open detail menu see Chapter 7 4 Open detail menu page 35 3 Confirm 4 Confirm 5 Set date 6 Save 7 Back 8 Turn left turning knob ...

Page 38: ... ORIGINAL OPERATING INSTRUCTIONS Commissioning 11 15 2016 38 150 9 Confirm 10 Set time 11 Save ...

Page 39: ...must fulfill the following conditions Square wave signal Pulse Pause max 20 min 4 imp m Voltage swing min 4 V max 1 kHz Various possibilities for configuration Chapter 7 6 1 Drive signal teach in page 40 Chapter 7 6 2 Manual entry of drive signal page 41 Chapter 7 6 3 Drive signal over certain distance page 42 1 Open user menu see Chapter 7 3 Select user menu page 34 2 Open detail menu see Chapter...

Page 40: ...6 1 Drive signal teach in 1 Open speed signal menu see Chapter 7 6 Configuration of drive signal page 39 2 Confirm 3 Maximum speed of carrier vehicle 1 30 km h 2 drive 30 km h 3 Teach in 30 km h 1 30 km h 2 drive 15 km h 3 Teach in 15 km h 4 As soon as speed is reached ...

Page 41: ...y possible if information imp m of the carrier vehicle documentation is available 1 Open speed signal menu see Chapter 7 6 Configuration of drive signal page 39 2 Turn left turning knob 3 Confirm 4 Press middle button and turn it to adjust by whole numbers Turn middle button to adjust in steps of 0 01 5 Confirm ...

Page 42: ...ed and marked 100 m or 1000 m or the trip meter has to be set to 0 1 Open speed signal menu see Chapter 7 6 Configuration of drive signal page 39 2 Turn left turning knob 3 Confirm Hinweis Path measurement starts Path measurement 1 100 m 2 Drive to the end 3 Teach in 100 m 1 1000 m 2 Drive to the end 3 Teach in 1000 m 1 After reaching 100 m or 1000 m ...

Page 43: ...requisites Spreader and carrier vehicle shall be in operation Make sure that oil pressure is sufficient Open user menu see Chapter 7 3 Select user menu page 34 Proceed as follows 1 2 Open detail menu see Chapter 7 4 Open detail menu page 35 3 Turn left turning knob 4 Confirm 5 Choose respective sensor ...

Page 44: ...NG INSTRUCTIONS Commissioning 11 15 2016 44 150 6 Start measuring by pressing and holding button down 7 Release Sensor too far away Turn sensor in direction of disc Sensor too close Turn sensor away from the sensor disc ...

Page 45: ...figured before the control system is put into operation Characteristic curve disc Characteristic curve left screw Characteristic curve right screw Characteristic curve brine pump optional 1 Open user menu see Chapter 7 3 Select user menu page 34 2 Open detail menu see Chapter 7 4 Open detail menu page 35 3 Turn left turning knob 4 Confirm 5 Confirm ...

Page 46: ... ORIGINAL OPERATING INSTRUCTIONS Commissioning 11 15 2016 46 150 6 Confirm Hinweis Hydraulic oil performance must be consistently high Motor speed approx 2000 1 min 7 Start teach in ...

Page 47: ...CTIONS Commissioning 11 15 2016 47 150 8 9 Perform the same operation for Characteristic curve teach in right screw Characteristic curve teach in left screw Characteristic curve teach in brine pump optional with brine equipment ...

Page 48: ...apter 7 9 2 Teach in spreading materials page 49 Chapter 7 9 3 Choice of spreading materials to be used during operation page 52 Different spreading materials can be chosen Salt Refined salt Grit Sawdust Special 1 Special 2 7 9 1 Setting of possible spreading materials 1 Open user menu see Chapter 7 3 Select user menu page 34 2 Open detail menu see Chapter 7 4 Open detail menu page 35 3 Turn left ...

Page 49: ...en later during operation see Chapter 7 9 3 Choice of spreading materials to be used during operation page 52 7 9 2 Teach in spreading materials After the spreading material to be spread has been activated a teach in must be effected Proceed as follows 1 Choose desired spreading material 2 Choose chamber where the respective spreading agent is located ...

Page 50: ...s appropriately large under the screw conveyor outlet 5 Hold down start button 6 As soon as at least 300 impulses are reached OK appears at the right bottom corner of the monitor Now the START button can be released For an exact setting let out approx 20 kg 7 Now weigh the collected spreading material and compare it with the middle value here 20 kg ...

Page 51: ...t with the difference compared to the real weight Pressing and turning 1 0 kg steps Turning 0 1 kg steps In this example the difference amounts to 0 50 kg 9 Confirm and save by pressing the right turning knob 10 Repeat this procedure for all spreading materials available in the spreader Left and right screw respectively ...

Page 52: ... Start screen 2 right Press and hold down spreading material button 3 By turning the right or left turning knob the spreading materials chosen before in the details menu see Chapter 7 9 1 Setting of possible spreading materials page 48 can be chosen and activated for the respective chamber 4 right Release spreading material button ...

Page 53: ...s exist in the chambers it is possible to set any desired mixing ratio of both spreading materials Example for basic setting right chamber 50 g m left chamber 50 g m Turn right turning knob to change output rate of right chamber Example 57 g m Turn left turning knob to change output rate of left chamber Example 58 g m If the spreading button is pressed the sum of the output rates is shown in the m...

Page 54: ...ent here FS35 indicates the percentage of brine if switched on based on the total output Brine spreading in this example FS35 is attributed to the percentage of salt i e the proportion of salt 50 g m contains 35 of brine Example 32 5 g m salt 17 5 g m brine 50 g m combined Brine proportion in this example 35 is only attributed to salt or refined salt ...

Page 55: ...eading operation Start spreading Control system and spreader are set to PAUSE Push spreading pause button PAUSE changes to output rates right chamber 50 g m left chamber 50 g m Total 100 g m Pause Push spreading pause button Control system and spreader are set to PAUSE again ...

Page 56: ... width page 56 The spreading width is infinitely variable Example for basic setting 5 0 m Turn middle turning knob to set spreading width 4 5 m 7 12 1 Configuration of spreading width 1 Setting of spreading width for regular operation in this example 6 0 m 2 Start spreading 3 After a clear spreading image can be seen on the ground finish the spreading operation and measure spreading width ...

Page 57: ...ence compared to the set spreading width in this example 6 0 m this difference shall be corrected as follows 4 Open user menu see Chapter 7 3 Select user menu page 34 5 Open detail menu see Chapter 7 4 Open detail menu page 35 6 Turn left turning knob 7 Confirm 8 Turn left turning knob ...

Page 58: ... ORIGINAL OPERATING INSTRUCTIONS Commissioning 11 15 2016 58 150 9 Confirm 10 Set depending on deviation 6 5 imp m wider spreading image 6 5 imp m narrower spreading image ...

Page 59: ... reassembled in the carrier vehicle and all cables have to be connected see Chapter 7 1 Wiring diagram page 27 2 Recommissioning at a new or different carrier vehicle The operating unit has to be remounted in the carrier vehicle and all cables have to be connected see Chapter 7 1 Wiring diagram page 27 The drive signal and the characteristic curves must be reconfigured see Chapter 7 6 Configuratio...

Page 60: ... OPERATING INSTRUCTIONS Commissioning 11 15 2016 60 150 Caution Loose cable screw connections Danger of property damage Retighten loose bolted connections and screw connections after repair and maintenance work ...

Page 61: ...e page 75 Chapter 8 9 Output counter page 76 Chapter 8 10 Emptying the spreader page 82 Chapter 8 11 Display increments of output rates page 85 Chapter 8 12 Simulation speed page 87 Chapter 8 13 Configuration of spreading width parameters page 88 Chapter 8 14 Warning list page 90 Chapter 8 15 Error list page 91 Chapter 8 16 Options page 95 Chapter 8 17 Serial numbers page 99 Chapter 8 18 Speed whe...

Page 62: ...UCTIONS Operating instructions 11 15 2016 62 150 8 1 Switch on off working headlights Working headlights switched on Working headlights switched off Error Press briefly Working headlights on Press briefly Working headlights off ...

Page 63: ...G INSTRUCTIONS Operating instructions 11 15 2016 63 150 8 2 Switch on off rotating beacon Rotating beacon switched on Rotating beacon switched off Error Press briefly Rotating beacon on Press briefly Rotating beacon off ...

Page 64: ... key setting The assignment of function keys see Chapter 5 2 User interface page 14 can be modified as follows 1 Open user menu see Chapter 7 3 Select user menu page 34 2 Open detail menu see Chapter 7 4 Open detail menu page 35 3 Turn left turning knob 4 Confirm 5 Turn left turning knob ...

Page 65: ... ORIGINAL OPERATING INSTRUCTIONS Operating instructions 11 15 2016 65 150 6 Confirm 7 8 Each function key can be assigned with any function ...

Page 66: ...66 150 8 4 Double spreading density The double quantity of spreading material is put out Simple mode no double output Example Simple mode Hold down Double spreading density Hinweis The double quantity of spreading material is spread as long as the button is pushed down ...

Page 67: ...e switched on Maximum spreading rate switched off The quantity for the maximum spreading rate is stored in the menu Setting of quantity as follows 1 Open user menu see Chapter 7 3 Select user menu page 34 2 Open detail menu see Chapter 7 4 Open detail menu page 35 3 Turn left turning knob 4 Confirm 5 Turn left turning knob ...

Page 68: ... ORIGINAL OPERATING INSTRUCTIONS Operating instructions 11 15 2016 68 150 6 Confirm 7 Turn left turning knob 8 Confirm ...

Page 69: ...ructions 11 15 2016 69 150 8 Turn left turning knob 10 Confirm 11 Now the value can be set as desired by turning the left or right turning knob Hinweis The basic value is set to level 10 This is the maximum value and means 100 of the possible output ...

Page 70: ...6 70 150 8 6 Operator level 1 and 2 You have the possibility to store two different data sets for the two operator levels Operator level 1 Operator level 2 Example Operator level 1 Push Operator level 2 Hinweis After switching on you always start at operator level 1 ...

Page 71: ...for the spreading operation on the basis of the vehicle speed Manual operation During manual operation the control system calculates the quantity of spreading material for the spreading operation by means of the set simulation speed see Chapter 8 12 Simulation speed page 87 regardless of the actual vehicle speed Change from path dependence to manual operation 1 Start screen 2 left Press and hold d...

Page 72: ... ORIGINAL OPERATING INSTRUCTIONS Operating instructions 11 15 2016 72 150 4 left Release actual value button ...

Page 73: ...NG INSTRUCTIONS Operating instructions 11 15 2016 73 150 Change from manual operation to path dependence 1 2 left Press and hold down actual value button 3 Press path dependence button 4 left Release actual value button ...

Page 74: ... ORIGINAL OPERATING INSTRUCTIONS Operating instructions 11 15 2016 74 150 Hinweis After each restart the control system works path dependent ...

Page 75: ...ING INSTRUCTIONS Operating instructions 11 15 2016 75 150 8 8 Key tone Switch on off the key tone as follows 1 Open user menu see Chapter 7 3 Select user menu page 34 2 Turn left turning knob Key tone on 3 Key tone off ...

Page 76: ...9 2 Reset output counter page 80 The output rate of spreading material is counted for each chamber of the spreader This ensures an exact overview on the quantity of spread material The measuring unit can be adopted depending on the spreading material Example Left chamber Spreading agent Grit Spreading rate 4 kg Brine reservoir optional Spreading rate 5 l Right chamber Spreading agent Salt Spreadin...

Page 77: ...uctions 11 15 2016 77 150 8 9 1 Configuration of output counter Activate output counter Example for start screen without output counter 1 Open user menu see Chapter 7 3 Select user menu page 34 2 Turn left turning knob 3 Choose Output counter active ...

Page 78: ...instructions 11 15 2016 78 150 Open user menu see Chapter 7 3 Select user menu page 34 Configuration of measuring unit for output counter 1 2 Open detail menu see Chapter 7 4 Open detail menu page 35 3 Turn left turning knob 4 Confirm 5 Confirm ...

Page 79: ...ons 11 15 2016 79 150 6 Turn left turning knob 7 Confirm 8 Turn the left turning knob Modification of factor Turn the right turning knob Modifying measuring unit without unit kilograms kg liter l 9 Repeat this procedure for all spreading materials chosen ...

Page 80: ...16 80 150 8 9 2 Reset output counter 1 right Press and hold down spreading material button 2 Press briefly to set output counter of right chamber to 0 3 Press briefly to set output counter of brine tank to 0 4 Press briefly to set output counter of left chamber to 0 ...

Page 81: ...ing instructions 11 15 2016 81 150 5 right Release spreading material button Hinweis In this example all output counters are reset If you would like to reset individual output counters carry out this process for the respective output counter ...

Page 82: ...r The spreader can be emptied by means of the following function Proceed as follows 1 Open user menu see Chapter 7 3 Select user menu page 34 2 Confirm 3 Set the desired level for the output rate by means of the turning knobs For example 4 As soon as the chambers and the brine tank optional are empty ...

Page 83: ...g the spreading disc can be moved to the side in order to empty the spreader without touching the spreading disc 1 Open user menu see Chapter 7 3 Select user menu page 34 2 Open detail menu see Chapter 7 4 Open detail menu page 35 3 Turn left turning knob 4 Confirm 5 Turn left turning knob ...

Page 84: ... ORIGINAL OPERATING INSTRUCTIONS Operating instructions 11 15 2016 84 150 6 ...

Page 85: ... output rates You can define the display increments the maximum and minimum value for the output rate as follows 1 Open user menu see Chapter 7 3 Select user menu page 34 2 Open detail menu see Chapter 7 4 Open detail menu page 35 3 Turn left turning knob 4 Confirm 5 Choose desired spreading material ...

Page 86: ... ORIGINAL OPERATING INSTRUCTIONS Operating instructions 11 15 2016 86 150 6 Turn left turning knob Confirm 7 Set the maximum and minimum output rate and the steps by turning the turning knobs ...

Page 87: ...imulation speed The simulation speed serves for stationary spreading tests and for manual operation Change the simulation speed as follows 1 Open user menu see Chapter 7 3 Select user menu page 34 2 Turn left turning knob 3 Confirm 4 Turn middle turning knob to set simulation speed ...

Page 88: ... instructions 11 15 2016 88 150 8 13 Configuration of spreading width parameters 1 Open user menu see Chapter 7 3 Select user menu page 34 2 Open detail menu see Chapter 7 4 Open detail menu page 35 3 Turn left turning knob 4 Confirm 5 Confirm ...

Page 89: ...ORIGINAL OPERATING INSTRUCTIONS Operating instructions 11 15 2016 89 150 6 Setting of limits for spreading width and step width Hinweis These spreading width parameters are now applied on the main screen ...

Page 90: ...hlighted yellow are shown directly in the main display You will find the internal warning list which also contains older messages as follows 1 Open user menu see Chapter 7 3 Select user menu page 34 2 Open detail menu see Chapter 7 4 Open detail menu page 35 3 Turn left turning knob 4 Confirm Examples of warnings ...

Page 91: ...l 4384 4 Warning electrical spreading pattern control 26 Dry run brine 4400 3 Brine dry run 27 Fuel tank of unit empty 4416 1 Fuel tank of unit empty 28 Oil tank of unit empty 4417 1 Oil tank of unit empty 29 Maintenance of unit necessary 4418 Maintenance of unit necessary 31 Date time not correctly set 600 Date time not correctly set 32 Speed too high 4432 Speed too high 33 No speed signal 4433 N...

Page 92: ... 2016 92 150 1 Open user menu see Chapter 7 3 Select user menu page 34 2 Open detail menu see Chapter 7 4 Open detail menu page 35 3 Turn left turning knob 4 Confirm Example of errors 5 By pressing the middle turning knob saved errors will be deleted Error codes ...

Page 93: ...Disc valve cable break 304 4 Disc sensor short circuit 320 4 Disc sensor cable break 6 Disc error 352 16 Disc standstill 273 6 Lh screw valve short circuit 289 6 Lh screw valve cable break 305 6 Lh screw sensor short circuit 321 6 Lh screw sensor cable break 7 Error left screw 353 16 Lh screw standstill 274 5 Rh screw valve short circuit 290 5 Rh screw valve cable break 306 5 Rh screw sensor short...

Page 94: ... error chute 448 Cable break chute sensor 434 Short circuit dry run sensor 20 Sensor error dry run brine 450 Cable break dry run sensor 435 Short circuit sensor for electrical spreading pattern control 21 Sensor error spreading control 451 Cable break sensor for electrical spreading pattern control 384 16 Short circuit rotating beacon 22 Error rotating beacon 400 16 Cable break rotating beacon 385...

Page 95: ...Confirm The following options are available and can be selected or deselected Temperature display Outside temperature display is shown on main display In case of failure 59 C Show speed The driving speed of the carrier vehicle is shown in the main display With manual operation see Chapter 8 7 Path dependence and manual operation page 71 the set simulation speed see Chapter 8 12 Simulation speed pa...

Page 96: ...able At spreaders with electrical adjustment of spreading pattern see Chapter 9 1 Electrical adjustment of spread pattern page 114 Disc stop at pause Spreading disc will stop as soon as the PAUSE button is pressed Disc stop at vehicle standstill The spreading disc will stop as soon as the carrier vehicle stands still and no speed signal is passed on the control system Speed when spreader stops See...

Page 97: ...utomatic locking If this option is selected the left and right chamber is merged only in case of identical spreading agents Partition wall Configuration of the proportions of the chambers in case of asymmetric partition wall Example Left chamber 2 3 Right chamber 1 3 In case of same size of chambers Double dosing Select in case of two chamber operation Thermography Select in case of installed infr...

Page 98: ...e Chapter 9 2 Automatic spreading image page 124 Animation active For setting smooth transitions of the menu fields Wallpaper active For showing the graphical road in the background Reset to factory settings Reset settings to original factory settings see Chapter 8 23 Reset to factory settings page 109 ...

Page 99: ...G INSTRUCTIONS Operating instructions 11 15 2016 99 150 8 17 Serial numbers Go to the following menu to find the serial numbers 1 Open user menu see Chapter 7 3 Select user menu page 34 2 Turn left turning knob 3 Confirm ...

Page 100: ...preader stops Definition of minimum speed under which spreading will be stopped You can add this function as follows 1 Open user menu see Chapter 7 3 Select user menu page 34 2 Open detail menu see Chapter 7 4 Open detail menu page 35 3 Turn left turning knob 4 Confirm 5 Turn left turning knob ...

Page 101: ... ORIGINAL OPERATING INSTRUCTIONS Operating instructions 11 15 2016 101 150 6 Confirm 7 Setting of speed when the spreader should stop at the middle turning knob ...

Page 102: ... 19 Daily statistics Indication of output rates based on a day in tonnes t You can reach this menu item as follows 1 Open user menu see Chapter 7 3 Select user menu page 34 2 Turn left turning knob 3 Confirm For example 4 Press middle turning knob to reset the daily statistics ...

Page 103: ...1 15 2016 103 150 8 20 Complete statistics Indication of output rates based on the total running time in tonnes t You can reach this menu item as follows 1 Open user menu see Chapter 7 3 Select user menu page 34 2 Turn left turning knob 3 Confirm For example ...

Page 104: ...lacks during starting and can be compensated by the boost function This function is responsible for spreading the set amount of spreading material You can add this function as follows 1 Open user menu see Chapter 7 3 Select user menu page 34 2 Open detail menu see Chapter 7 4 Open detail menu page 35 3 Turn left turning knob 4 Confirm 5 Choose spreading material and confirm ...

Page 105: ... ORIGINAL OPERATING INSTRUCTIONS Operating instructions 11 15 2016 105 150 6 Turn left turning knob 7 Choose 8 Confirm ...

Page 106: ... ORIGINAL OPERATING INSTRUCTIONS Operating instructions 11 15 2016 106 150 9 Set desired values ...

Page 107: ...rating instructions 11 15 2016 107 150 8 22 Update 1 left Hold down actual value button 2 Release 3 left Release actual value button 4 Setting of date and time if necessary 5 Start procedure Current settings will be saved on the USB stick ...

Page 108: ... ORIGINAL OPERATING INSTRUCTIONS Operating instructions 11 15 2016 108 150 6 Confirm Choose update version 7 Confirm 8 Confirm Update starts this will take some time 9 Update finished successfully ...

Page 109: ... Reset to factory settings Hinweis This functions resets all spreader settings to the standard settings 1 Open user menu see Chapter 7 3 Select user menu page 34 2 Open detail menu see Chapter 7 4 Open detail menu page 35 3 Turn left turning knob 4 Confirm 5 Turn left turning knob ...

Page 110: ... ORIGINAL OPERATING INSTRUCTIONS Operating instructions 11 15 2016 110 150 Choose Press middle turning knob to reset the control system to factory settings ...

Page 111: ... ORIGINAL OPERATING INSTRUCTIONS Operating instructions 11 15 2016 111 150 8 24 Slave Pos Symbol Explanation 10 X10 Connecting cable operating unit Slave 20 Temperature sensor 30 Chute sensor ...

Page 112: ...nation 40 Push button reversing 50 Sensor for brine dry run 60 Electrical monitoring of spreading process 70 Rh screw 80 Reversing valve 90 Spreading disc valve 100 Electrical adjustment of spread pattern 110 Rotating beacon 120 Working headlight 130 Brine valve 140 Lh screw dosage one screw ...

Page 113: ...ou information on the requirements for the carrier vehicle for optimum functionality of the control system Supply voltage 10 30 V Speed signal 5 200 Imp m Air humidity 20 80 If no speed signal or an insufficient speed signal is available at the carrier vehicle it is possible to fix a sensor disc provided by us at the carrier vehicle ...

Page 114: ...ith pre wetted salt equipment page 131 Chapter 9 5 Motor unit page 141 9 1 Electrical adjustment of spread pattern This chapter gives you information on the following Chapter 9 1 1 Configuration of electrical adjustment of spreading pattern page 115 Chapter 9 1 2 Servo motor turned page 119 Chapter 9 1 3 Mechanical limits page 122 The spreading image can be shifted to the left or right side 1 Pres...

Page 115: ...ossible to set a different position for the electrical adjustment of the spreading pattern 9 1 1 Configuration of electrical adjustment of spreading pattern Setting of the values for the far left and the far right border of the spreading pattern in the field Work area This allows for example a larger displacement to the left Example for a desired spreading pattern ...

Page 116: ... ORIGINAL OPERATING INSTRUCTIONS Operating instructions Options 11 15 2016 116 150 ...

Page 117: ...age at the far left border Spreading image in the middle Spreading image at the far right border Configuration of adjustment of spreading image 1 Open user menu see Chapter 7 3 Select user menu page 34 2 Open detail menu see Chapter 7 4 Open detail menu page 35 3 Turn left turning knob 4 Confirm ...

Page 118: ...eft turning knob and set any desired value 8 Start the spreading operation by pressing and holding down the start button and hold down the button as soon as a clear spreading image can be seen on the ground 9 Measure the spreading image from the middle of the spreader to the left border of the spreading image in this example 4 0m ...

Page 119: ...fts more to the right 11 Repeat this procedure for the right side 12 Repeat this procedure for the middle value The spreading image should be adjusted symmetrically to the center of the spreading machine 9 1 2 Servo motor turned Depending on the spreading disc unit with servo motor the menu point Servo motor turned must be selected or deselected differently 1 Open user menu see Chapter 7 3 Select ...

Page 120: ... ORIGINAL OPERATING INSTRUCTIONS Operating instructions Options 11 15 2016 120 150 4 Confirm 5 Turn left turning knob ...

Page 121: ... ORIGINAL OPERATING INSTRUCTIONS Operating instructions Options 11 15 2016 121 150 ...

Page 122: ...is The mechanical limits are set at the factory Only necessary in case of new assembly or an exchange of spare parts of the servo motor 1 Open user menu see Chapter 7 3 Select user menu page 34 2 Open detail menu see Chapter 7 4 Open detail menu page 35 3 Turn left turning knob 4 Confirm 5 Turn left turning knob ...

Page 123: ...motor by means of left turning knob Setting of maximum position of servo motor by means of right turning knob Hinweis Minimum and maximum position of the spreading disc can be determined in a number of ways At some spreaders an error tone will sound as soon as the end positions are reached At some spreaders this must be set visually ...

Page 124: ...ge 130 The adjustment of the spreading image may be converted to Automatic spreading image This means that exactly the area set at the control system will be covered by spreading material Example Spreading width right side 2 0 m right number Spreading width left side 4 0 m left number Total spreading width 6 0 m middle number Configuration of this option as follows 1 Open user menu see Chapter 7 3...

Page 125: ... ORIGINAL OPERATING INSTRUCTIONS Operating instructions Options 11 15 2016 125 150 3 Turn left turning knob 4 Confirm 5 Turn left turning knob 6 Select ...

Page 126: ...age In order to get an optimum symmetrical or asymmetrical spreading image configure this at the control system Example 1 Setting of any width of the spreading image in this example 5 0 m 2 Open user menu see Chapter 7 3 Select user menu page 34 3 Open detail menu see Chapter 7 4 Open detail menu page 35 4 Turn left turning knob ...

Page 127: ...structions Options 11 15 2016 127 150 5 Confirm 6 Turn left turning knob Hinweis This menu point will only be shown if Automatic spreading image is selected in the menu before see Chapter 9 2 Automatic spreading image page 124 7 Confirm 8 Confirm ...

Page 128: ...r reference points The symmetry axes middle axes shifted 2 0 m to the left and 1 0 m to the right serve for the configuration of the spreading image In this example the spreading width is 5 0 m set above 9 By selecting the middle turning knob Value 100 the middle spreading image will be chosen ...

Page 129: ...2 5 m right and 2 5 m left 13 By turning the respective rotary control the result can be influenced If the number is turned larger in this example 100 the spreading image is shifted to the right If the number is turned smaller in this example 100 the spreading image is shifted to the left 14 Repeat this procedure for the left and the right side and all used spreading materials wiederholen In this ...

Page 130: ...ptions 11 15 2016 130 150 9 2 2 Setting of automatic spreading image 1 Turn middle turning knob to the right to set the automatic spreading image to the right 2 Press middle turning knob and turn it to the left to set the automatic spreading image to the left ...

Page 131: ... is put out or not Spreading material leaves rotating spreading disc No spreading material is spread 9 4 Spreaders with pre wetted salt equipment This chapter gives you information on the following Chapter 9 4 1 Configuration of brine equipment page 132 Chapter 9 4 2 Switch on off brine spreading page 136 Chapter 9 4 3 Changing the brine proportion page 138 Chapter 9 4 4 Brine calculation page 138...

Page 132: ...ntage of salt i e the proportion of salt 60 g m contains 35 of brine Example 39 g m salt 21 g m brine 60 g m combined Brine proportion in this example 35 is only attributed to salt or refined salt 9 4 1 Configuration of brine equipment If your spreader is equipped with pre wetted salt equipment please configure this as follows 1 Open user menu see Chapter 7 3 Select user menu page 34 2 Open detail...

Page 133: ... ORIGINAL OPERATING INSTRUCTIONS Operating instructions Options 11 15 2016 133 150 1 5 Turn left turning knob 6 Select Further options for brine equipment Dry run warning times 1 Confirm ...

Page 134: ...his means the period of time the control system waits starting from dry run of the brine pump up to the moment a warning message is displayed at the main screen Select 2 Deselect 3 Confirm 4 Setting by turning knobs Dry run warning time until warning message appears Duration of warning message Position on the surface main screen 1 ...

Page 135: ... ORIGINAL OPERATING INSTRUCTIONS Operating instructions Options 11 15 2016 135 150 2 Confirm 3 Choose desired position Brine is displayed on the main screen as FS or in g m FS g m ...

Page 136: ...TIONS Operating instructions Options 11 15 2016 136 150 9 4 2 Switch on off brine spreading Switch on brine spreading 1 right Press and hold down spreading material button 2 Press briefly 3 right Release spreading material button ...

Page 137: ...OPERATING INSTRUCTIONS Operating instructions Options 11 15 2016 137 150 Switch off brine spreading 1 right Press and hold down spreading material button 2 Press briefly 3 right Release spreading material button ...

Page 138: ...2 Turn middle turning knob 3 Change the brine proportion to FS20 for example 4 right Release spreading material button 9 4 4 Brine calculation The calculation of pre wetted salt can be executed with different spreading materials Normally this calculation is executed with salt or refined salt The spreading materials used for the calculation must be activated in the menu 1 Open user menu see Chapter...

Page 139: ... Operating instructions Options 11 15 2016 139 150 2 Open detail menu see Chapter 7 4 Open detail menu page 35 3 Turn left turning knob 4 Confirm 5 Choose corresponding spreading material salt or refined salt 6 Turn left turning knob ...

Page 140: ... ORIGINAL OPERATING INSTRUCTIONS Operating instructions Options 11 15 2016 140 150 7 Choose respective spreading material ...

Page 141: ...ter 9 5 2 Start motor unit page 143 Chapter 9 5 3 Switch off motor unit page 144 Motor unit is running Motor unit not running Preheating and warming up of the motor unit 9 5 1 Configuration of motor unit Follow the steps below to activate the motor unit 1 Open user menu see Chapter 7 3 Select user menu page 34 2 Open detail menu see Chapter 7 4 Open detail menu page 35 3 Turn left turning knob 4 C...

Page 142: ... ORIGINAL OPERATING INSTRUCTIONS Operating instructions Options 11 15 2016 142 150 5 Turn left turning knob 6 Switch on 7 Confirm ...

Page 143: ...er version choose diesel or petrol engine 9 5 2 Start motor unit Hinweis In case of motor units with petrol version it may be necessary to switch on the ignition at the motor unit The ignition has to be switched off after operation 1 Start screen 2 left Press and hold down actual value button 3 Press briefly ...

Page 144: ...150 Warm up period no operating state only with diesel engine 4 left Release actual value button After approx 2 minutes the motor unit switches to the operating state only with diesel engine 9 5 3 Switch off motor unit 1 left Press and hold down actual value button 2 Press briefly ...

Page 145: ... ORIGINAL OPERATING INSTRUCTIONS Operating instructions Options 11 15 2016 145 150 Motor unit stops 3 left Release actual value button ...

Page 146: ...sary precautions that have to be taken when putting the control system into stock Hinweis Always store the control system in a dry covered frost free and salt free area Protect the control system against direct sunlight Store the control system at a dust protected place if necessary in an appropriate bag ...

Page 147: ... ORIGINAL OPERATING INSTRUCTIONS Technical Data 11 15 2016 147 150 11 Technical Data Supply voltage 10 30 V Internal operating voltage 12 V Power input max 10 A ...

Page 148: ...5 2016 148 150 12 Disconnecting the system The control system must be disposed of in accordance with local or state regulations Dispose of electrical and electronic waste at the collection points provided for this purpose Kugelmann also takes care of the disposal ...

Page 149: ...s not produced at the works of Kugelmann Our liability shall be limited to the assignment of claims that we are entitled against the supplier No warranty will be given for machines purchased second hand or used and modified or converted machines Hinweis Please make sure that you fill in your warranty card and send it back to the manufacturer immediately Claims have to be notified with a warranty c...

Page 150: ... A GERMANY www kugelmann com office kugelmann com 49 0 8860 9190 0 Kugelmann Maschinenbau is a family run Allgäu business with its main emphasis and tradition in municipal technology With passion we manufacture reliable and pioneering machines we love what we do ...

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