
KiSC issued
09, 2007 A
(A) Crank journal for oversized side metal.
E
D
(a) 3.0R
±
0.2mm
(0.1181 R ± 0.0079
in.)
C,
Checking End Play of Crankshaft
1) Move the crankshaft to the crank gear side.
2) Set a dial gauge on the crankshaft.
3) Push the crankshaft toward the flywheel and measure the
clearance.
4) If the measurement exceeds the allowable limit, replace
the side metal with oversize one.
For oversize metal use, follow the precautions noted
below.
1. Grind the crankpin and journal with a wheel which has
specified round corner and width without shoulder.
2. The crank journal side surface must be fine-finished to
higher than
( 0.4S) .
3. Be sure to chamfer the oil hole circumference to 1 to
1.5 mm (0.04 to 0.06 in.) radius with an oil stone.
•
When replacing the side metal, face the oil grooves of side
metal outwa rd. (See page 48).
0071 F006
(b) 3.0R
±
0.2mm
(0.1181R
±
0.0079
in.)
Oversize
Code Number
Part Name
Distance D
(Shown in Fig.)
Metal Mark
0.2
mm
0.0079
in.
15221-2395-1
15221-2397-1
Crankshaft side metal
1 0.2
plus
Crankshaft side metal
2 0.2
plus
26.40
to
26.45
mm
1.0394
to
1.0413
in.
020
OS
0.4
mm
15221-2346-1
0.0157
in.
15221-2398-1
Crankshaft side metal
1 0.4
plus
040
OS
_
,
26.
to .
mm
Cran ksh-
ft side metal
2 0.4
Plus -
80
26 85
-........
-------
67
Reference value
Allowable limit
0.15 to 0.31
0.0059 to 0.01
0.5 mm
0.0197
in.
Summary of Contents for D1102-B
Page 13: ...KiSC issued 09 2007 A 12...
Page 16: ...KiSC issued 09 2007 A 15...
Page 28: ...26 KiSC issued 09 2007 A...
Page 37: ...KiSC issued 09 2007 A 34...
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Page 77: ...KiSC issued 09 2007 A 1...
Page 80: ...74 KiSC issued 09 2007 A...
Page 103: ...KiSC issued 09 2007 A Section V SERVICE DIRECTIONS Service Directions 98 Bolt Torques 102 97...