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STEP 8: Rear Header Assemblies (continued)

 

8.9

 

Measure the distance between the rear fenders and the rear side headers, just rear of the latch pin 

washers, to the sheet metal surface of the panels.

 

8.10

 

Push up or down on the rear side headers to meet the following dimensions: (see Figure 8.10)

 

• 

Driver

s side: 

49

-

7/8” 

± 

1/8”  

(1267mm ± 3mm)

 

• 

Passenger

s side: 

46

-

7/8” 

± 

1/8”  

(1190mm ± 3mm)

 

If the header height is still too low or too high from header adjustment alone, push the headers up or down 

as far as the slots will allow, then loosen the M10 nut for the seat belt retractor and push the fender panel 

up or down to meet the required measurement within ± 

1/8” 

(3mm).

 

NOTE: Left and right measurements differ due to the designs of the left and right fender to accommodate the 

battery cover and fuel filler, respectively.

 

8.11

 

Tighten the (2) M10 bolts in each rear side header, the 

5/16” 

bolt at the front of each side header and the 

M10 nut at the seat belt retractor snug.

 

 INSTALLATION

 

15

 

Figure 8.10: Rear Header Adjustment

 

Loosen here 

to adjust 

Fender panel 

up or down

 

Fender latch pin

 

Header latch pin

 

Measure between 

Fender Panel and 

Rear Header, at rear 

side of Latch Pins

 

Loosen here to 

adjust Header 

up or down

 

Summary of Contents for 77700-VC5045

Page 1: ...OWNER S MANUAL MANUAL P N 77700 07221 PLEASE READ THIS MANUAL CAREFULLY KEEP READY AT ALL TIMES CAB ENCLOSURE p n 77700 VC5045 VC5045 For use with KUBOTA RTV X1140 Rev D 05 19 2022...

Page 2: ...this unit Indicates an imminently hazardous situation which if not avoided will result in death or serious injury DANGER WARNING CAUTION IMPORTANT NOTE Indicates a potentially hazardous situation whi...

Page 3: ...INTRODUCTION 1 TABLE OF CONTENTS 2 SAFETY INFORMATION 3 GENERAL SAFETY INFORMATION 4 OPERATION 7 INSTALLATION 9 TROUBLESHOOTING 22 SERVICE PARTS BREAKDOWN 23 TABLE OF CONTENTS 2...

Page 4: ...nstallation removal and operation Exposure to Carbon Monoxide can cause illness serious injury or death Never operate vehicle if suspicious of Carbon Monoxide Inspect exhaust system for leaks monthly...

Page 5: ...gerous Never smoke near fuel IF fuel is spilled on the machine its engine or electrical parts it may cause a fire If fuel is spilled wipe it all up immediately Never smoke while filling machine with f...

Page 6: ...arms Never attempt to do any work or move under the lift arms when they are not properly supported Keep in mind that the lift arms may fall whenev er hydraulic lines are disconnected loosened or remo...

Page 7: ...e area where decal is to be placed using mild soap and water Allow the surface to fully dry Remove the backing from the decal exposing the adhesive surface Apply the decal to the recommended position...

Page 8: ...rear seat back assembly forward Secure the seat back with the rubber tethers on the front side of the rear passenger compartment 5 Rotate the upper rear panel up and forward and lock the panel into th...

Page 9: ...CITRUS BASED CLEANERS such as orange or lemon 2 NEVER USE AN ALCOHOL BASED PRODUCT FOR CLEANING PLASTIC WINDOWS Do not use WINDEX GLASS PLUS FANTASTIC etc Use of these products will result in deterior...

Page 10: ...g a 4 way flasher kit it will ease assembly to install lights onto the rear header before installing header to vehicle If installing a Vinyl Center Curtain the curtain must be installed prior to insta...

Page 11: ...r Panel 4 1 Move the seat back into its rear position and latch it into place 4 2 IMPORTANT Remove the protective film from the inside of the window on the lower rear panel 4 3 Place the lower rear pa...

Page 12: ...re 5 2 Install two 1 4 20 x 3 4 button head bolts and fender washers through the floorboard and secure with 1 4 20 nuts under the floor pan see Figure 5 3 Leave loose 5 4 Install the nut for the seat...

Page 13: ...sible Tighten the M12 bolts snug but do not apply final torque 6 5 Install a floorboard bracket at the corner above the floorboard and inside the B pillar see Figure 6 1 Attach the bracket to the B pi...

Page 14: ...M10 bolt 7 3 Install the M10 bolt removed in step 6 2 through the front header and B pillar panel and into the ROPS Tighten both M10 bolts snug but do not apply final torque NOTE The front header wil...

Page 15: ...e placing the header on the vehicle frame 8 6 With an assistant place the rear header onto the rear ROPS and against the inside of the driver s side header and secure the rear header to the side heade...

Page 16: ...will allow then loosen the M10 nut for the seat belt retractor and push the fender panel up or down to meet the required measurement within 1 8 3mm NOTE Left and right measurements differ due to the d...

Page 17: ...and 5 16 nuts see Figure 9 1 Torque to 16 ft lbs 21 5 N m 9 2 Rotate the upper rear panel up and check alignment of the rear panel pin and latch on the driver s side Adjust the latch and pin as neede...

Page 18: ...nel and screen frame Tighten snug 10 5 Install one rear panel latch mount to each rear panel tab and bracket with 2 flanged hex 1 4 20 x 3 4 bolts and flanged nuts per latch see Figure 10 5 Leave loos...

Page 19: ...er the pins on the vehicle see Figure 12 1 NOTE If the hinge sleeves don t line up with the hinge pins loosen factory installed door hinges until fasteners are finger tight then repeat this step align...

Page 20: ...eded 13 7 Open door to slightly less than 90 Install the shorter pair of gas springs onto the rear door and rear side header ball studs with the red tab quick release end on the side header see Figure...

Page 21: ...re 16 1 NOTE If the hinge sleeves don t line up with the hinge pins loosen factory installed door hinges until fasteners are finger tight then repeat this step aligning the sleeves to the pins as nece...

Page 22: ...fy that all parts operate smoothly and consistently If a problem is found consult the Troubleshooting guide on page 22 18 2 Torque all bolts to the following specifications M10 bolts to 41 ft lbs 51 5...

Page 23: ...pectedly Condition Door upper latch and striker pin don t line up vertically Door latch and striker pin don t line up horizontally Door lower latch and striker pin don t line up vertically Door latch...

Page 24: ...05134 9PR43 1 1 2 X 9 16 WEATHER SEAL FOAM RUBBER 96 15 70000 01045 9PR20 1 1 2 WEATHER SEAL V GROOVE RUBBER 55 16 77700 05241 9PR41 1 1 1 2 DOUBLE SIDE BULB 180 17 77700 05144 9PR19 1 1 BULB RUBBER 7...

Page 25: ...UPR REAR HEADER RTV X1140 7 77700 05251 KX9 14L 1 LOWER HINGE MOUNT LEFT 8 77700 05252 KX9 14R 1 LOWER HINGE MOUNT RIGHT 9 77700 07216 70 54 0261 2 STRIKER PIN AND NUT SET 3 8 X 1 LONG 10 70000 01024...

Page 26: ...700 07210 KX40 16 1 LATCH ASSEMBLY RTV X1140 11 77700 05250 9DL01D H 5 HARDENED STRIKER PIN ASSEMBLY 12 77700 07216 70 54 0261 2 STRIKER PIN AND NUT SET 3 8 X 1 LONG 13 77700 07211 9WL04A 1 LATCH ROTA...

Page 27: ...SLIDER 3 16 TEMPERED AS2 GLASS NO TINT RIGHT 9 77700 05240 PG KX9LD 1 LOWER DOOR WINDOW 10 77700 00279 9PR10 1 WINDOW RUBBER 110 11 70000 01020 9DL02B 1 DOOR LATCH W INTEGRATED HANDLE LEFT 12 70000 0...

Page 28: ...EAR DOOR LEFT RTV X1140 10 77700 07200 SM KX400708 R 1 BRACKET LOWER LATCH REAR DOOR RIGHT RTV X1140 11 77700 07204 SM KX400709 1 PLATE LATCH MIDDLE REAR DOOR RTV X1140 12 77700 07202 9BSH12 2 BUSHING...

Page 29: ...3 6 112 5 8 8 116 130 157 2 176 2 120 138 162 6 187 10 9 129 145 174 8 196 5 140 158 189 7 214 1 M18 5 6 2 0 88 100 119 2 136 1 5 100 117 136 158 5 8 8 150 168 203 3 227 6 177 199 239 8 269 6 10 9 175...

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