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KÜBLER SPOR

T GMBH | SERVICE

KÜBLER SPORT GMBH | 

SERVICE

MAINTANACE INSTRUCTION

 | POLE ASSAULT COURSE

 

 

General Maintenance information 

7.1 

Maintenance intervals 

Maintenance intervals are based on average use. Please note that more 
frequent inspections and/or maintenance are required if the play equipment is 
subject to intensive use!  

7.2 

Inspection frequency 

The frequency of inspections must be based on actual use. Factors that affect 
frequency include vandalism, location (e.g. coastal proximity), air pollution and 
the age of the equipment! 

7.3 

Maintenance products and procedures 

All nuts and bolts are hot-dip galvanised or stainless steel. One of the 
characteristics of stainless steel is that uncontrolled cold welding may occur 
when the nuts are tightened. To prevent this, it is necessary to spray the nuts 
and bolts with Teflon spray (for example HTS plus Teflon no. 893128, can be 
purchased from the company Würth) or another similar lubricant.  

7.4 

Spare parts 

All spare parts must comply with the manufacturer’s specifications!  

7.5 

Identifying spare parts 

All spare parts are listed in the parts list. You find the parts list in chapter 3. 

7.6 

Special instructions for the disposal of individual equipment 

   

components   

No special instructions are necessary. 

7.7 

Special measures in the starting time 

No later than 2 weeks after assembly, all screwed connections should be 
checked and tightened if necessary.  

7.8 

Drainage 

All drainages must be kept free.  

7.9 

Maintenance of fall protection surfaces 

Surfaces providing fall protection must also be maintained regularly. It is 
particularly important to maintain the correct level of loose surface material 
and add more if necessary. 

 Page  44 von 51

Kübler Sport · Karl-Ferdindand-Braun-Straße 3 · D-71522 Backnang · www.kuebler-sport.com

Summary of Contents for Haiger 4591

Page 1: ...COURSE A Haiger Rope Assault Course part no 4591 Version Steel post Operator _____________________________________________________ Location _____________________________________________________ Page...

Page 2: ...URSE Revision history Revision 0 2005 05 19 First released version Assembly instruction Revision 8 2009 04 23 Note Installation swing element All rights reserved Copyright 2004 Huck Seiltechnik GmbH P...

Page 3: ...Rope Assault Course part no 4591 Version Steel post41 6 Introduction maintenance 43 7 General maintenance information 44 8 Maintenance timetable 46 9 Regular maintenance images 47 10 Monthly maintenan...

Page 4: ...3 35614 A lar Berghausen Phone 49 0 6443 83 11 0 Fax 49 0 6443 83 11 79 Please do not hesitate to call us 49 0 6443 8311 51 or 70 if you have any problems during installation or with any other questio...

Page 5: ...modifications supporting the advancement of our articles are subject to change Measurement tolerances dimensions Due to the quality and characteristics of equipment parts minor dimensional tolerances...

Page 6: ...part of the equipment Per equipment 2 steel posts 102 mm 2 00 m long 4 Intended age group 2 years and up Attention Equipment to be embedded in concrete Concrete C20 25 B25 Concrete requirement 0 50 m...

Page 7: ...our supplier or Huck Seiltechnik GmbH Address Huck Seiltechnik GmbH Dillerberg 3 D 35614 A lar Berghausen Phone 49 0 6443 8311 0 Fax 49 0 6443 8311 79 7 We herewith confirm that this play equipment is...

Page 8: ...cutting screws 5 5 x 25 DIN 9021 5 4 Red paint 1 can paint brush 6 1 Play equipment part 10 versions 4591 1 swing seat 4591 2 rope ladder 4591 3 climbing net 4591 4 balancing rope 4591 5 rubber hammo...

Page 9: ...TRUCTION HAIGER POLE ASSAULT COURSE Pos Quantity Element description Size OK Missing M10 x 150 mm 2 nuts 2 each per unit Sidewalk slabs on site Appr 250 x 250 x 40 mm Page 9 von 51 K bler Sport Karl F...

Page 10: ...symbols Table 3 2 Scope of supply parts list with part numbers Pos Quantity Symbol 1 2 102 mm 2 00 m long 2 2 for 102 mm 3 2 4 resp 6 for tube 102 mm screw M10 x 35 mm lg 4 6 5 5 x 25 DIN 9021 5 1 6...

Page 11: ...RT GMBH SERVICE K BLER SPORT GMBH SERVICE ASSEMBLY INSTRUCTION HAIGER POLE ASSAULT COURSE 6 1 4591 2 6 1 4591 3 Page 11 von 51 K bler Sport Karl Ferdindand Braun Stra e 3 D 71522 Backnang www kuebler...

Page 12: ...RT GMBH SERVICE K BLER SPORT GMBH SERVICE ASSEMBLY INSTRUCTION HAIGER POLE ASSAULT COURSE 6 1 4591 4 6 1 4591 5 Page 12 von 51 K bler Sport Karl Ferdindand Braun Stra e 3 D 71522 Backnang www kuebler...

Page 13: ...RT GMBH SERVICE K BLER SPORT GMBH SERVICE ASSEMBLY INSTRUCTION HAIGER POLE ASSAULT COURSE 6 1 4591 6 6 1 4591 7 Page 13 von 51 K bler Sport Karl Ferdindand Braun Stra e 3 D 71522 Backnang www kuebler...

Page 14: ...RT GMBH SERVICE K BLER SPORT GMBH SERVICE ASSEMBLY INSTRUCTION HAIGER POLE ASSAULT COURSE 6 1 4591 8 6 1 4591 9 Page 14 von 51 K bler Sport Karl Ferdindand Braun Stra e 3 D 71522 Backnang www kuebler...

Page 15: ...MBH SERVICE ASSEMBLY INSTRUCTION HAIGER POLE ASSAULT COURSE 6 1 4591 10 7 1 8 2 9 1 10 2 2 each per unit Sidewalk slab 250 x 250 x 40 on site Page 15 von 51 K bler Sport Karl Ferdindand Braun Stra e 3...

Page 16: ...RT GMBH SERVICE K BLER SPORT GMBH SERVICE ASSEMBLY INSTRUCTION HAIGER POLE ASSAULT COURSE 4 Assembly instruction Page 16 von 51 K bler Sport Karl Ferdindand Braun Stra e 3 D 71522 Backnang www kuebler...

Page 17: ...IGER POLE ASSAULT COURSE Thread locking All screws nuts and bushes must be secured by Loctite stop screw nuts excepted e g for Torx bushes M12 x 40 at least 5 drops are required Page 17 von 51 K bler...

Page 18: ...K BLER SPORT GMBH SERVICE K BLER SPORT GMBH SERVICE ASSEMBLY INSTRUCTION HAIGER POLE ASSAULT COURSE Page 18 von 51 K bler Sport Karl Ferdindand Braun Stra e 3 D 71522 Backnang www kuebler sport com...

Page 19: ...K BLER SPORT GMBH SERVICE K BLER SPORT GMBH SERVICE ASSEMBLY INSTRUCTION HAIGER POLE ASSAULT COURSE Page 19 von 51 K bler Sport Karl Ferdindand Braun Stra e 3 D 71522 Backnang www kuebler sport com...

Page 20: ...K BLER SPORT GMBH SERVICE K BLER SPORT GMBH SERVICE ASSEMBLY INSTRUCTION HAIGER POLE ASSAULT COURSE Page 20 von 51 K bler Sport Karl Ferdindand Braun Stra e 3 D 71522 Backnang www kuebler sport com...

Page 21: ...K BLER SPORT GMBH SERVICE K BLER SPORT GMBH SERVICE ASSEMBLY INSTRUCTION HAIGER POLE ASSAULT COURSE Page 21 von 51 K bler Sport Karl Ferdindand Braun Stra e 3 D 71522 Backnang www kuebler sport com...

Page 22: ...K BLER SPORT GMBH SERVICE K BLER SPORT GMBH SERVICE ASSEMBLY INSTRUCTION HAIGER POLE ASSAULT COURSE Page 22 von 51 K bler Sport Karl Ferdindand Braun Stra e 3 D 71522 Backnang www kuebler sport com...

Page 23: ...K BLER SPORT GMBH SERVICE K BLER SPORT GMBH SERVICE ASSEMBLY INSTRUCTION HAIGER POLE ASSAULT COURSE Page 23 von 51 K bler Sport Karl Ferdindand Braun Stra e 3 D 71522 Backnang www kuebler sport com...

Page 24: ...K BLER SPORT GMBH SERVICE K BLER SPORT GMBH SERVICE ASSEMBLY INSTRUCTION HAIGER POLE ASSAULT COURSE Page 24 von 51 K bler Sport Karl Ferdindand Braun Stra e 3 D 71522 Backnang www kuebler sport com...

Page 25: ...K BLER SPORT GMBH SERVICE K BLER SPORT GMBH SERVICE ASSEMBLY INSTRUCTION HAIGER POLE ASSAULT COURSE Page 25 von 51 K bler Sport Karl Ferdindand Braun Stra e 3 D 71522 Backnang www kuebler sport com...

Page 26: ...K BLER SPORT GMBH SERVICE K BLER SPORT GMBH SERVICE ASSEMBLY INSTRUCTION HAIGER POLE ASSAULT COURSE Page 26 von 51 K bler Sport Karl Ferdindand Braun Stra e 3 D 71522 Backnang www kuebler sport com...

Page 27: ...K BLER SPORT GMBH SERVICE K BLER SPORT GMBH SERVICE ASSEMBLY INSTRUCTION HAIGER POLE ASSAULT COURSE Page 27 von 51 K bler Sport Karl Ferdindand Braun Stra e 3 D 71522 Backnang www kuebler sport com...

Page 28: ...K BLER SPORT GMBH SERVICE K BLER SPORT GMBH SERVICE ASSEMBLY INSTRUCTION HAIGER POLE ASSAULT COURSE Page 28 von 51 K bler Sport Karl Ferdindand Braun Stra e 3 D 71522 Backnang www kuebler sport com...

Page 29: ...K BLER SPORT GMBH SERVICE K BLER SPORT GMBH SERVICE ASSEMBLY INSTRUCTION HAIGER POLE ASSAULT COURSE Page 29 von 51 K bler Sport Karl Ferdindand Braun Stra e 3 D 71522 Backnang www kuebler sport com...

Page 30: ...K BLER SPORT GMBH SERVICE K BLER SPORT GMBH SERVICE ASSEMBLY INSTRUCTION HAIGER POLE ASSAULT COURSE Page 30 von 51 K bler Sport Karl Ferdindand Braun Stra e 3 D 71522 Backnang www kuebler sport com...

Page 31: ...K BLER SPORT GMBH SERVICE K BLER SPORT GMBH SERVICE ASSEMBLY INSTRUCTION HAIGER POLE ASSAULT COURSE Page 31 von 51 K bler Sport Karl Ferdindand Braun Stra e 3 D 71522 Backnang www kuebler sport com...

Page 32: ...K BLER SPORT GMBH SERVICE K BLER SPORT GMBH SERVICE ASSEMBLY INSTRUCTION HAIGER POLE ASSAULT COURSE Page 32 von 51 K bler Sport Karl Ferdindand Braun Stra e 3 D 71522 Backnang www kuebler sport com...

Page 33: ...K BLER SPORT GMBH SERVICE K BLER SPORT GMBH SERVICE ASSEMBLY INSTRUCTION HAIGER POLE ASSAULT COURSE Page 33 von 51 K bler Sport Karl Ferdindand Braun Stra e 3 D 71522 Backnang www kuebler sport com...

Page 34: ...K BLER SPORT GMBH SERVICE K BLER SPORT GMBH SERVICE ASSEMBLY INSTRUCTION HAIGER POLE ASSAULT COURSE Page 34 von 51 K bler Sport Karl Ferdindand Braun Stra e 3 D 71522 Backnang www kuebler sport com...

Page 35: ...K BLER SPORT GMBH SERVICE K BLER SPORT GMBH SERVICE ASSEMBLY INSTRUCTION HAIGER POLE ASSAULT COURSE Page 35 von 51 K bler Sport Karl Ferdindand Braun Stra e 3 D 71522 Backnang www kuebler sport com...

Page 36: ...K BLER SPORT GMBH SERVICE K BLER SPORT GMBH SERVICE ASSEMBLY INSTRUCTION HAIGER POLE ASSAULT COURSE Page 36 von 51 K bler Sport Karl Ferdindand Braun Stra e 3 D 71522 Backnang www kuebler sport com...

Page 37: ...K BLER SPORT GMBH SERVICE K BLER SPORT GMBH SERVICE ASSEMBLY INSTRUCTION HAIGER POLE ASSAULT COURSE Page 37 von 51 K bler Sport Karl Ferdindand Braun Stra e 3 D 71522 Backnang www kuebler sport com...

Page 38: ...Rope ladder rungs wood St Sp Rope ladder rungs plastic Sp S Balancing rope W Ba Bouncing beam PS Space required including safety area DR Top view Upper edges of concrete are rounded Foundation sizes...

Page 39: ...mpact absorbing surface is not installed yet the upkeep of occupational safety through appropriate maintenance can not be guaranteed 5 3 Removing assembly accessories Please make sure that all accesso...

Page 40: ...K BLER SPORT GMBH SERVICE K BLER SPORT GMBH SERVICE ASSEMBLY INSTRUCTION HAIGER POLE ASSAULT COURSE Page 40 von 51 K bler Sport Karl Ferdindand Braun Stra e 3 D 71522 Backnang www kuebler sport com...

Page 41: ...GMBH SERVICE MAINTANACE INSTRUCTION POLE ASSAULT COURSE B Maintenance instruction Haiger Rope Assault Course part no 4591 Version Steel posts Page 41 von 51 K bler Sport Karl Ferdindand Braun Stra e 3...

Page 42: ...K BLER SPORT GMBH SERVICE K BLER SPORT GMBH SERVICE MAINTANACE INSTRUCTION POLE ASSAULT COURSE Page 42 von 51 K bler Sport Karl Ferdindand Braun Stra e 3 D 71522 Backnang www kuebler sport com...

Page 43: ...t is dangerous Any spare parts that may be required can be obtained directly from your supplier or Huck Seiltechnik GmbH Address Huck Seiltechnik GmbH Dillerberg 3 35614 A lar Berghausen Phone 49 0 64...

Page 44: ...ry to spray the nuts and bolts with Teflon spray for example HTS plus Teflon no 893128 can be purchased from the company W rth or another similar lubricant 7 4 Spare parts All spare parts must comply...

Page 45: ...or example 7 12 Preventing equipment use The use of the equipment should be prevented in case of incomplete installation disassembly maintenance repairs and faults 7 13 Guarantee resp warranty Steel p...

Page 46: ...ore frequent inspections and or maintenance are required if the play equipment is subject to intensive use 8 1 3 Faults that comromise safety In the event of a fault that compromises safety quick acti...

Page 47: ...T GMBH SERVICE K BLER SPORT GMBH SERVICE MAINTANACE INSTRUCTION POLE ASSAULT COURSE 9 Regular maintenance images Page 47 von 51 K bler Sport Karl Ferdindand Braun Stra e 3 D 71522 Backnang www kuebler...

Page 48: ...K BLER SPORT GMBH SERVICE K BLER SPORT GMBH SERVICE NOTE SEILPARCOURS HAIGER NOTE Page 48 von 51 K bler Sport Karl Ferdindand Braun Stra e 3 D 71522 Backnang www kuebler sport com...

Page 49: ...____________________________________________________________________________________ Customer or operator _____________________________________________________________________________ Town municipal k...

Page 50: ...K BLER SPORT GMBH SERVICE K BLER SPORT GMBH SERVICE NOTE SEILPARCOURS HAIGER NOTE Page 50 von 51 K bler Sport Karl Ferdindand Braun Stra e 3 D 71522 Backnang www kuebler sport com...

Page 51: ...or town municipal kindergarden etc ___________________________________________________________ ___________________________________________________________ Person in charge ____________________________...

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