Kuberg CROSS 2016, Owner'S Manual

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31
OWNER’S MANUAL
STEP BY STEP GUIDE
1
With the brake correctly installed, place the bike in a stand or similar device to hold it secur
ely parallel to the ground.
2
Firmly attach a ling plastic tube (supplied in the service kit) over the outlet valve. Placing the
other end into the syringe with oil by suitable volume.
3
Using a 4” Allen wrench, slightly loosen the brake lever’s bracket retaining bolt. Turn the
brake lever so that the reservoir tank is parallel to the ground. [see photo f-2]
4
Using a T15 Torx wrench remove the bolt that is on top of the reservoir tank. [see photo f-3]
5
Place the outlet valve on the hole and firmly attach a long plastic tube over the outlet valve,
placing the other end into a clean, dry empty bottle, or plastic bag [see photo f-4]
6
Open the outlet valve on the caliper slightly (1/8 turn to ¼ turn) Brake fluid should now
appear in the plastic tube connected to it. You may also notice air bubbles in the tube. [see
photo f-5]
7
Start filling the reservoir with new mineral oil by pushing the syringe. Air bubbles may come
out the tube from the outlet valve on the reservoir tank of the brake lever’s bracket. Be sure
to fill the oil by pushing the syringe until the oil is out of the outlet valve on the reservoir
tank of the brake lever’s bracket, so that no air gets into the system. [see photo f-6]
8
Tighten the bleed valve. Final tightening torque should be 4-6 Nm. Replace the rubber
outlet valve cover.
9
Depress the brake lever a few times. The action should feel stiff and not spongy. [see photo
f-7]
10
When no more air bubbles appear to be coming out of the outlet valve, remove the outlet
valve from the bracket. Using a T15 Torx wrench tighten the bolt on that side reservoir tank.
Final tightening torque 2-4 Nm.
11
Wipe the lever, caliper, and hose with a lint-free towel
f–2. Position the lever parallel
to ground
f–6. Fill the reservoir with oil by
pushing the syringe
f–3. Remove the bolt
f–4. Attach a bag or bottle to the tube
f–7. Depress the brake lever
f–5. Open the outlet valve 1/4 turn