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4

TECHNICAL DATA

11

Screw, footrest bracket, rear

M8x30

25 Nm (18.4 lbf ft)

Loctite

®

243™

Screw, footrest bracket, rear

M8x50

25 Nm (18.4 lbf ft)

Loctite

®

243™

Screw, fork stub

M8

15 Nm (11.1 lbf ft)

Screw, front brake disc

M8

30 Nm (22.1 lbf ft)

Loctite

®

2701™

Screw, front footrest bracket

M8

25 Nm (18.4 lbf ft)

Loctite

®

243™

Screw, handlebar clamp

M8

20 Nm (14.8 lbf ft)

Screw, handrail

M8x30

Countersunk screw
18 Nm (13.3 lbf ft)

Loctite

®

243™

Screw, handrail, cover

M8x20

18 Nm (13.3 lbf ft)

Loctite

®

243™

Screw, ignition lock (tamper-proof
screw)

M8

Loctite

®

243™

Screw, license plate holder

M8

18 Nm (13.3 lbf ft)

Loctite

®

243™

Screw, linkage bracket, front engine
fixing arm

M8

25 Nm (18.4 lbf ft)

Loctite

®

243™

Screw, main silencer clamp (Duke R)

M8

15 Nm (11.1 lbf ft)

Screw, main silencer fastening (Duke)

M8

25 Nm (18.4 lbf ft)

Screw, rear brake disc

M8

30 Nm (22.1 lbf ft)

Loctite

®

2701™

Screw, side stand bracket

M8

25 Nm (18.4 lbf ft)

Loctite

®

243™

Screw, spring holder on side stand
bracket

M8

25 Nm (18.4 lbf ft)

Loctite

®

243™

Screw, top triple clamp

M8

17 Nm (12.5 lbf ft)

Engine carrying screw

M10

45 Nm (33.2 lbf ft)

Loctite

®

243™

Remaining nuts, chassis

M10

45 Nm (33.2 lbf ft)

Remaining screws, chassis

M10

45 Nm (33.2 lbf ft)

Screw, foot brake lever (Duke)

M10

25 Nm (18.4 lbf ft)

Screw, handlebar support

M10

20 Nm (14.8 lbf ft)

Screw, side stand

M10

35 Nm (25.8 lbf ft)

Loctite

®

243™

Screw, subframe

M10

45 Nm (33.2 lbf ft)

Loctite

®

243™

Banjo bolt, brake line

M10x1

25 Nm (18.4 lbf ft)

Screw, bottom shock absorber

M10x1.25

50 Nm (36.9 lbf ft)

Loctite

®

243™

Screw, front brake caliper

M10x1.25

45 Nm (33.2 lbf ft)

Loctite

®

243™

Screw, top shock absorber

M10x1.25

50 Nm (36.9 lbf ft)

Loctite

®

243™

Lambda sensor

M12x1.25

25 Nm (18.4 lbf ft)

Nut, frame to linkage lever

M14x1.5

100 Nm (73.8 lbf ft)

Nut, linkage lever on swingarm

M14x1.5

100 Nm (73.8 lbf ft)

Nut, linkage lever to rocker arm

M14x1.5

100 Nm (73.8 lbf ft)

Nut, swingarm pivot

M16x1.5

100 Nm (73.8 lbf ft)

Screw, steering head

M20x1.5

40 Nm (29.5 lbf ft)

Adjusting ring of swingarm bearing

M24x1.5

25 Nm (18.4 lbf ft)

Screw, front wheel spindle

M24x1.5

45 Nm (33.2 lbf ft)

Nut, rear wheel spindle

M25x1.5

90 Nm (66.4 lbf ft)

Nut, steering head

M28x1

12 Nm (8.9 lbf ft)

Summary of Contents for 690 Duke CN 2016

Page 1: ...SETUP INSTRUCTIONS 2016 690 Duke 690 Duke R Art no 3213436en ...

Page 2: ......

Page 3: ...equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice KTM accepts no liability for delivery options devi ations from illustrations and descriptions misprints and other errors The models portrayed partly contain special equipment that does not belong to the regular scope of supply...

Page 4: ...page Indicates information with more details or tips Indicates the result of a testing step Denotes a voltage measurement Denotes a current measurement Denotes a resistance measurement 1 2 Formats used The typographical formats used in this document are explained below Proprietary name Identifies a proprietary name Name Identifies a protected name Brand Identifies a trademark Underlined terms Refe...

Page 5: ...der Remove the screws and handlebar clamps Remove the transport holder K00451 01 Remove the right hand handlebar weight Position the controls on the right half of the handlebar Tighten the screws Guideline Screw throttle grip M5 3 5 Nm 2 58 lbf ft E00174 10 Position the handlebar Marking 0 on the scale on the handlebar is situated in the middle of the han dlebar clamp Position the handlebar clamps...

Page 6: ...the vehicle off the palette Warning Risk of injury Battery acid and battery gases cause serious chemical burns Keep batteries out of the reach of children Wear suitable protective clothing and goggles Avoid contact with battery acid and battery gases Keep sparks and open flames away from the battery Only charge in well ventilated rooms In the event of skin contact rinse with large amounts of water...

Page 7: ...s and contact a physician Warning Environmental hazard The battery contains elements that are harmful to the environment Do not dispose of batteries with the household waste Dispose of a defective battery in an environmentally friendly manner Give the battery to your authorized KTM dealer or dispose of it at a collection point for used batteries Warning Environmental hazard Hazardous substances ca...

Page 8: ...g time must not be exceeded Charge the battery regularly when the motorcycle is not in use 3 months Finishing work Connect the negative cable of the battery Mount the passenger seat p 5 Set the time and date p 7 3 4 Installing the battery K00447 01 Main work Position the battery in the battery holder Battery CBTX9 BS The battery terminals face opposite the direction of travel Reconnect rubber band...

Page 9: ...e is retained and converted accordingly Make the setting according to the country Condition The motorcycle is stationary K00382 01 Press the UP or DOWN button until the Settings menu appears on the display Pressing the SET button opens the menu Press the UP or DOWN button until Distance is marked on the display Pressing the SET button again sets the unit of measure Select kilometers km or miles mi...

Page 10: ... vehicle components Clean up spilt fuel immediately The fuel in the fuel tank expands when warm and may emerge if overfilled Follow the instructions on refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Fuel must not come into contact with the skin eyes or clothing Do not breathe in the fuel vapors If contact occurs with the eyes rinse with water immediately and contact a ...

Page 11: ...key counterclockwise until the lock closes Warning Fire hazard Fuel is highly flammable poisonous and harmful to your health After closing the filler cap ensure that it is locked properly Change clothing that has been contaminated with fuel Immediately clean con taminated areas on the skin with soap and water Remove the ignition key and close the cover ...

Page 12: ...nal M6 2 Nm 1 5 lbf ft Screw brake assembly M6 5 Nm 3 7 lbf ft Screw brake fluid reservoir of rear brake M6 5 Nm 3 7 lbf ft Screw chain guard M6 4 Nm 3 lbf ft Loctite 243 Screw chain sliding guard M6 10 Nm 7 4 lbf ft Loctite 243 Screw clutch assembly M6 5 Nm 3 7 lbf ft Screw control unit holder M6 3 Nm 2 2 lbf ft Screw exhaust pipe clamp M6 8 Nm 5 9 lbf ft Copper paste Screw foot brake cylinder M6...

Page 13: ... ft Loctite 243 Screw top triple clamp M8 17 Nm 12 5 lbf ft Engine carrying screw M10 45 Nm 33 2 lbf ft Loctite 243 Remaining nuts chassis M10 45 Nm 33 2 lbf ft Remaining screws chassis M10 45 Nm 33 2 lbf ft Screw foot brake lever Duke M10 25 Nm 18 4 lbf ft Screw handlebar support M10 20 Nm 14 8 lbf ft Screw side stand M10 35 Nm 25 8 lbf ft Loctite 243 Screw subframe M10 45 Nm 33 2 lbf ft Loctite ...

Page 14: ...8 ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g M15 M85 M100 or more than 10 ethanol e g E15 E25 E85 E100 ...

Page 15: ... 3213436en 3213436en 02 2016 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM ...

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