ENGLISH
13
Check engine oil level
Change engine oil
Clean short and long oil screens and magnet of the drain plug whenever you exchange the engine oil
Change short and long oil filter unit
Check oil line for leakage and proper instalment
Check valve clearance and adjust if necessary
Change spark plug
Drain and clean carburator float bowl
Adjust idling
Check breather hoses of engine gase, gas tank and carburator for correct position without buckles
Clean air filter and air filter box
Check sprockets, chain guides and chain for wear
Clean and lube chain
Check chain tension
Check cooling liquid level
Check quality of antifreeze
Check cooling system for leaks
Check exhaust system for leakage
Change exhaust muffler packing
Clean spark arrestor (EXC USA)
Check exhaust brackets
Check brake fluid level front and rear
Change brake fluid
Check brake pad thickness
Check brake discs for wear and damage
Check condition and correct instalment of brake hoses
Check freeplay and easy operation of hand brake lever and foot brake lever
Check oil level of the master cylinder of the hydraulic clutch
Change the oil of the hydraulic clutch
Check adjustment and function of telescopic fork
Check telescopic fork for leaks
Loosen breather screws at fork legs (overpressure)
Change fork oil
Perform a full maintenance job for the telescopic fork
Clean dust scrabber on telescopic fork
Check steering head bearing clearance and adjust if necessary
Clean and grease steering head bearings and its seals
Check adjustment and funktion of shock absorber
Perform a full maintenance job for the shock absorber
Servicing swingarm pivots
Check tightness of spokes and rim join
Check wheel bearings for clearance
Check tire condition and air pressure
Check cables for damage and easy working
Lube and adjust cables
Check the electrical system
Check adjustment of head light
Spray emergency OFF switch, short circuit button and light switch with contact spray
Check all screws, nuts and hose clamps for proper tightness
Grease or lube all pivot points and sliding components
PERIODIC MAINTENANCE SCHEDULE
before each start
after washing
1st service, after 3 hours or 20 l fuel consumption
after 15 hours or 1
00 l fuel consumption
after 30 hours or 2
00 l fuel consumption
at least once a year
KTM
rider
KTM
dealer
IF THE MOTORCYCLE IS USED PRIMARILI FOR OFF ROAD RIDING OR COMPETITIVE
RACING, THE 15 HOUR SERVICE NEEDS TO BE CARRIED OUT AFTER EACH RACE
11.99
400/520 SX RACING
400/520 EXC RACING
