12
BRAKE SYSTEM
62
Warning
Danger of accidents
Reduced braking efficiency due to use of non-approved brake linings.
–
Brake linings available from accessory suppliers are often not tested and approved for use on KTM vehicles. The construc-
tion and friction factor of the brake linings and therefore the brake power can differ considerably from the original KTM
brake linings. If brake linings are used that differ from the originals, there is no guarantee that they comply with the origi-
nal license. The vehicle no longer corresponds to the condition at delivery, and the warranty is no longer valid.
Warning
Environmental hazard
Hazardous substances cause environmental damage.
–
Oil, grease, filters, fuel, cleaners, brake fluid, etc., should be disposed of as stipulated in applicable regulations.
Info
Never use DOT 5 brake fluid! It is silicone-based and purple in color. Oil seals and brake lines are not designed for DOT 5
brake fluid.
Avoid contact between brake fluid and painted parts. Brake fluid is corrosive!
Use only clean brake fluid from a sealed container.
601364-10
–
Move the brake fluid reservoir mounted on the handlebar to a horizontal position.
–
Remove screws
1
.
–
Remove cover
2
with membrane
3
.
600039-11
–
Press the brake caliper by hand on to the brake disc in order to press back the
brake pistons. Ensure that brake fluid does not overflow from the brake fluid reser-
voir, using suction to remove it if it does.
Info
Make sure when pushing back the brake pistons that you do not press the
brake caliper against the spokes.
–
Remove cotter pin
4
, withdraw pin
5
, and take out the brake linings.
400418-12
–
Clean the brake caliper and brake caliper support.
–
Check that leaf spring
6
in the brake caliper and sliding plate
7
in the brake
caliper support are seated correctly.
600063-11
–
Insert brake linings
8
, insert pin
5
, and mount cotter pin
4
.
