KTM 2009 690 Rally Factory Replica, Owner'S Manual

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TECHNICAL DATA - ENGINE TIGHTENING TORQUES
77
Oil hole plug self-tapping 9 Nm (6.6 lbf ft)
Loctite
®
243™
Screw, membrane fixation M3 2.5 Nm (1.84 lbf ft)
Loctite
®
243™
Hose clamp, intake flange M4 1.5 Nm (1.11 lbf ft)
–
Oil jet, conrod lubrication M4 2 Nm (1.5 lbf ft)
Loctite
®
243™
Locking screw for bearing M5 6 Nm (4.4 lbf ft)
Loctite
®
243™
Screw, breather cover on valve cover M5 3 Nm (2.2 lbf ft)
Loctite
®
243™
Screw, cover plate for oil return line M5 6 Nm (4.4 lbf ft)
–
Screw, gear sensor M5 5 Nm (3.7 lbf ft)
Loctite
®
243™
Screw, oil filter cover M5 6 Nm (4.4 lbf ft)
–
Screw, oil pump cover M5 6 Nm (4.4 lbf ft)
Loctite
®
243™
Plug, vacuum connection M6 10 Nm (7.4 lbf ft) Loctite
®
243™
Screw, Autodecompression M6 3… 4 Nm (2.2… 3 lbf ft)
Loctite
®
243™
Screw, axial lock of camshaft M6 10 Nm (7.4 lbf ft)
Loctite
®
243™
Screw, clutch slave cylinder M6x20 10 Nm (7.4 lbf ft)
Loctite
®
243™
Screw, clutch slave cylinder M6x35 10 Nm (7.4 lbf ft)
–
Screw, clutch spring M6 10 Nm (7.4 lbf ft)
–
Screw, cylinder M6 10 Nm (7.4 lbf ft)
Loctite
®
243™
Screw, cylinder head M6 10 Nm (7.4 lbf ft) Loctite
®
243™
Screw, engine housing M6 10 Nm (7.4 lbf ft)
–
Screw, generator cover M6 10 Nm (7.4 lbf ft)
–
Screw, generator cover (chain shaft
through-hole) M6 10 Nm (7.4 lbf ft)
Loctite
®
243™
Screw, ignition pulse generator M6 10 Nm (7.4 lbf ft)
Loctite
®
243™
Screw, large clutch cover M6 10 Nm (7.4 lbf ft)
–
Screw, locking lever M6 10 Nm (7.4 lbf ft)
Loctite
®
243™
Screw, rocker arm shaft M6 12 Nm (8.9 lbf ft)
–
Screw, shift drum locating M6 10 Nm (7.4 lbf ft)
Loctite
®
243™
Screw, shift lever M6 10 Nm (7.4 lbf ft)
Loctite
®
222
Screw, small clutch cover M6 6 Nm (4.4 lbf ft)
–
Screw, starter motor M6 10 Nm (7.4 lbf ft)
Loctite
®
243™
Screw, stator bracket M6 10 Nm (7.4 lbf ft)
Loctite
®
243™
Screw, thermostat housing M6 10 Nm (7.4 lbf ft)
Loctite
®
243™
Screw, timing chain guide rail M6 10 Nm (7.4 lbf ft) Loctite
®
243™
Screw, timing chain tensioning rail M6 10 Nm (7.4 lbf ft)
Loctite
®
243™
Screw, valve cover M6 10 Nm (7.4 lbf ft)
–
Screw, water pump wheel M6 10 Nm (7.4 lbf ft)
Loctite
®
243™
Oil jet, piston cooling M6x0.75 4 Nm (3 lbf ft)
Loctite
®
243™
Fixation of exhaust flange M8 Tightening sequence:
Replace the nuts. Tighten
both nuts simultaneously.
20 Nm (14.8 lbf ft) Copper paste
Plug, crankshaft location M8 20 Nm (14.8 lbf ft)
–
Stud, exhaust flange M8 10 Nm (7.4 lbf ft)
Loctite
®
243™
Screw, cylinder head M10 Tightening sequence:
Tighten diagonally, begin-
ning with the rear screw on
the chain shaft.
Step 1
15 Nm (11.1 lbf ft)
Step 2
30 Nm (22.1 lbf ft)
Step 3
45 Nm (33.2 lbf ft)
Step 4
60 Nm (44.3 lbf ft) lubricated with engine oil