TABLE OF CONTENTS
3
Recommended work ......................... 46
11 TUNING THE CHASSIS ............................... 47
Adjusting the spring preload of the
shock absorber
............................. 47
Adjusting the shift lever.................... 47
12 SERVICE WORK ON THE CHASSIS............... 49
Raising the motorcycle with rear
lifting gear ...................................... 49
Removing the rear of the motorcycle
from the lifting gear ......................... 49
Lifting the motorcycle with the front
lifting gear ...................................... 49
Taking the motorcycle off the front
lifting gear ...................................... 50
Cleaning the dust boots of the fork
legs ................................................ 50
Removing the passenger seat ............ 51
Mounting the passenger seat............. 52
Removing the front rider's seat .......... 52
Mounting the front rider's seat........... 52
accumulation................................... 53
12.11 Cleaning the chain ........................... 53
12.12 Checking the chain tension ............... 54
12.13 Adjusting the chain tension............... 54
12.14 Checking the chain, rear sprocket,
and engine sprocket ......................... 55
13 BRAKE SYSTEM ......................................... 58
Anti-lock braking system (ABS) ......... 58
Checking the brake discs .................. 59
Checking the front brake fluid level ... 59
Checking the front brake linings ........ 61
Checking the rear brake fluid level..... 62
Checking the rear brake linings ......... 64
Checking the free travel of foot brake
lever ............................................... 64
13.10 Adjusting the free travel of the foot
brake lever ................................... 65
14 WHEELS, TIRES ......................................... 66
Removing the front wheel .............. 66
Removing rear wheel ..................... 67
Installing the rear wheel ................ 68
Checking rear hub damping rubber
pieces
......................................... 69
Checking the tire condition ............... 70
Checking tire pressure ...................... 71
15 ELECTRICAL SYSTEM ................................. 73
Installing the 12-V battery ............. 73
Changing the ABS fuses ................... 75
Changing the fuses of individual
electrical power consumers ............... 77
Changing the headlight bulb ............. 78
Checking the headlight setting .......... 79
Adjusting the headlight range............ 80
Diagnostics connector ...................... 80
15.10 Front ACC1 and ACC2 ...................... 80
16 COOLING SYSTEM ...................................... 81
Cooling system ................................ 81
Checking the coolant level ................ 81
Checking the antifreeze and coolant
level ............................................... 82
Filling/bleeding the cooling
system
........................................ 84
Changing the coolant........................ 85
17 TUNING THE ENGINE................................. 88
Checking the play in the throttle
cable .............................................. 88
Adjusting the play in the throttle
cable ........................................... 88
Checking the clutch lever play........... 88
Adjusting play in the clutch lever
18 SERVICE WORK ON THE ENGINE ................ 90
Checking the engine oil level............. 90
Changing the engine oil and oil
filter, cleaning the oil screen
Adding engine oil............................. 92
19 CLEANING, CARE ....................................... 93
Cleaning the motorcycle ................... 93
Checks and maintenance steps for
winter operation............................... 94
20 STORAGE................................................... 95
Storage ........................................... 95
Preparing for use after storage........... 96
21 TROUBLESHOOTING .................................. 97
22 TECHNICAL DATA....................................... 99
Engine ............................................ 99
Engine tightening torques ............... 100
Summary of Contents for 200 DUKE 2021
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