KTM 1290 Super Duke R 2019 Page 42 Setup Instructions Download

Page: 42 / 46

4 TECHNICAL DATA

Screw, front rider footrest bracket

25 Nm (18.4 lbf ft)

Loctite

243™

Screw, handlebar clamp

20 Nm (14.8 lbf ft)

Screw, ignition lock (tamper-proof
screw)

25 Nm (18.4 lbf ft)

Screw, rear brake caliper

25 Nm (18.4 lbf ft)

Loctite

2701™

Screw, rear brake disc

30 Nm (22.1 lbf ft)

Loctite

243™

Screw, shift lever on footrest
bracket

20 Nm (14.8 lbf ft)

Loctite

243™

Screw, shift shaft deflector on
frame

10 Nm (7.4 lbf ft)

Loctite

243™

Screw, side stand bracket

25 Nm (18.4 lbf ft)

Loctite

243™

Screw, side stand spring

15 Nm (11.1 lbf ft)

Loctite

2701™

Screw, steering damper on holder

8 Nm (5.9 lbf ft)

Loctite

243™

Screw, steering damper on triple
clamp

8 Nm (5.9 lbf ft)

Loctite

243™

Screw, steering stem clamp

20 Nm (14.8 lbf ft)

Loctite

243™

Screw, top triple clamp

18 Nm (13.3 lbf ft)

Summary of Contents for 1290 Super Duke R 2019

Page 1: ...SETUP INSTRUCTIONS 2019 1290 Super Duke R Art no 3213974en...

Page 2: ......

Page 3: ...technical specifications prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop product...

Page 4: ...INTRODUCTION 2 This document is valid for the following models 1290 Super Duke R EU F9903S9 F9903S2 1290 Super Duke R JP F9986S2 1290 Super Duke R US F9975S9 F9975S2...

Page 5: ...pected reaction e g of a work step or a function Indicates an unexpected reaction e g of a work step or a function Indicates a page reference more information is provided on the specified page Indicat...

Page 6: ...rework 1 2 Formats used The typographical formats used in this document are explained below Proprietary name Indicates a proprietary name Name Indicates a protected name Brand Indicates a brand avail...

Page 7: ...d during initial setup in KTM Dealer net Enabling ensures that the initial setup in KTM Dealer net is docu mented Enabling can be performed either temporarily e g for a test ride or permanently for ve...

Page 8: ...motorcycle during unpacking leave the other films on the vehicle until you have fin ished work on the vehicle Remove the separate enclosure and unpack it Check that the scope of supply is complete usi...

Page 9: ...is described in the customer service manual S01843 10 Remove cable tie s 1 Remove screws 2 and 3 Take off the controls from the transport holder S01844 10 Disconnect connector 4 Remove screw 5 Take o...

Page 10: ...nsport holder Remove packaging on the right turn signal S01846 10 Position the handlebar The markings of the handlebar scale are located centrally between the handlebar clamp Position the handlebar cl...

Page 11: ...the handlebar The holding lug of the clamp engages in the combination switch Mount and tighten screws 7 Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft S01848 10 Position clutch assembly on th...

Page 12: ...ebar Mount screw 9 but do not tighten yet Move the combination instrument into the desired position Tighten screw 9 Guideline Screw combination instrument clamping M6 2 Nm 1 5 lbf ft Plug in connector...

Page 13: ...SETUP 2 11 S01851 10 Mount splash protector bl with screws bm on license plate bracket bn Guideline Remaining screws chassis EJOT PT K50x12 1 Nm 0 7 lbf ft...

Page 14: ...etaining plate bq on license plate holder br All EU JP models Mount license plate holder br on license plate bracket bn 1290 Super Duke R US Bond the reflectors on the right and left side of the refle...

Page 15: ...from the frame Info An assistant prevents the motorcycle from falling over Carefully loosen and remove the tension belts around the fork legs The vehicle is released at the front Together with an ass...

Page 16: ...keep in a safe place for the handover Remove screw bs Lift cover bt at the rear and pull toward the rear Fold up the cover Plug in the connector of starter relay ck Charge the 12 V battery p 27 Remov...

Page 17: ...et toward the front Remove the passenger seat Remove the ignition key 3 2 Mounting the passenger seat 401922 10 Attach the recesses of the passenger seat in guides 1 and lower the front of the seat wh...

Page 18: ...16 3 3 Removing the front rider s seat Preparatory work Remove the passenger seat p 15 E00694 10 Main work Lift the rear of the front rider s seat Detach the front of the front rider s seat and take...

Page 19: ...ork Attach recesses 1 on the front rider s seat to the fuel tank and push the front rider s seat forward while lowering it Holding lug 2 is located in the recess Check that the front rider s seat is m...

Page 20: ...diately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into the eyes Ca...

Page 21: ...t the rear and pull toward the rear Fold up the cover L01483 10 Disconnect negative cable 3 from the 12 V battery Remove positive terminal cover 4 and disconnect the posi tive cable from the 12 V batt...

Page 22: ...om the 12 V battery Only charge 12 V batteries in well ventilated rooms Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at leas...

Page 23: ...ent 12 V battery YTX14 BS L01483 11 Position the positive cable and mount and tighten the screw Guideline Screw battery termi nal M6 4 5 Nm 3 32 lbf ft Mount positive terminal cover 3 Position negativ...

Page 24: ...WORK 22 V01154 10 Position cover 1 Screw heads A engage in recesses B Mount and tighten screw 5 Finishing work Mount the front rider s seat p 17 Mount the passenger seat p 15 Adjust the time and date...

Page 25: ...ted area immediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get int...

Page 26: ...3 WORK 24 T00488 10 Main work Remove screw 1 Lift cover 2 at the rear and pull toward the rear Fold up the cover T00491 11 Disconnect negative cable 3 from the 12 V battery...

Page 27: ...mes away from the 12 V battery Only charge 12 V batteries in well ventilated rooms Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes with water...

Page 28: ...e screw Guideline Screw battery termi nal M6 4 5 Nm 3 32 lbf ft T00489 11 Fold down cover 2 Mount and tighten screw 3 Guideline Remaining screws chassis M5 5 Nm 3 7 lbf ft Finishing work Mount the fro...

Page 29: ...mmediately with plenty of water in the event of contact with the skin Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into the eyes...

Page 30: ...12 V battery is depleted from starting the vehicle repeatedly the battery must be charged immedi ately If the 12 V battery is left in a discharged state for an extended period it will become deeply d...

Page 31: ...sional 00029095050 Alternative 1 US battery charger XCharge professional 00029095051 Alternative 2 UK battery charger XCharge professional 00029095052 Alternative 3 CH battery charger XCharge professi...

Page 32: ...eat p 17 Mount the passenger seat p 15 Adjust the time and date 3 10 Refueling Danger Fire hazard Fuel is highly flammable The fuel in the fuel tank expands when warm and can escape if overfilled Do n...

Page 33: ...uel contact with the eyes Change your clothing in case of fuel spills on them Note Material damage Inadequate fuel quality causes the fuel filter to quickly become clogged In some countries and region...

Page 34: ...ank filler cap p 34 3 11 Opening fuel tank filler cap Danger Fire hazard Fuel is highly flammable The fuel in the fuel tank expands when warm and can escape if overfilled Do not refuel the vehicle in...

Page 35: ...hly with water and consult a doctor in case of fuel contact with the eyes Change your clothing in case of fuel spills on them Keep fuels correctly in a suitable canister and out of the reach of childr...

Page 36: ...re hazard Fuel is highly flammable toxic and a health hazard Check that the fuel tank filler cap is locked cor rectly after closing Change your clothing if fuel spills on them Rinse the affected area...

Page 37: ...he menu Press the UP or DOWN button until Clock Date is marked on the display Press the SET button to open the menu Press the UP or DOWN button to set the clock and confirm with the SET button Press t...

Page 38: ...lbf ft Screw combination switch left 5 Nm 3 7 lbf ft Screw exhaust valve cover fasten ing EJOT SF M4x6 K 4 Nm 3 lbf ft Screw quick release nipple of fuel tank cover EJOT PT K60 2 Nm 1 5 lbf ft Screw...

Page 39: ...rew shock absorber adjusting ring M5 5 Nm 3 7 lbf ft Screw trim M5x12 3 5 Nm 2 58 lbf ft Cable disk nut exhaust valve con trol unit M6 14 Nm 10 3 lbf ft Ground fitting on frame M6 10 Nm 7 4 lbf ft Nut...

Page 40: ...brake cylinder M6 10 Nm 7 4 lbf ft Loctite 243 Screw front wheel speed sensor M6 4 Nm 3 lbf ft Screw fuel pump M6 6 Nm 4 4 lbf ft Screw instrument support M6 2 Nm 1 5 lbf ft Screw license plate holde...

Page 41: ...8 7 Nm 5 2 lbf ft Nut rear sprocket M8 36 Nm 26 6 lbf ft Nut shift rod M8 12 Nm 8 9 lbf ft Nut valve 1290 Super Duke R JP M8 4 Nm 3 lbf ft Nut valve 1290 Super Duke R EU 1290 Super Duke R US M8 6 Nm 4...

Page 42: ...te 243 Screw shift lever on footrest bracket M8 20 Nm 14 8 lbf ft Loctite 243 Screw shift shaft deflector on frame M8 10 Nm 7 4 lbf ft Loctite 243 Screw side stand bracket M8 25 Nm 18 4 lbf ft Loctite...

Page 43: ...Nm 25 8 lbf ft Loctite 243 Screw side stand bracket M10 45 Nm 33 2 lbf ft Loctite 243 Screw side stand holder M10 45 Nm 33 2 lbf ft Loctite 243 Banjo bolt brake line M10x1 25 Nm 18 4 lbf ft Banjo bol...

Page 44: ...4 4 lbf ft Screw front wheel spindle M25x1 5 45 Nm 33 2 lbf ft Thread greased Screw steering head top M25x1 5 18 Nm 13 3 lbf ft Nut rear axle shock absorber side M35x1 5 200 Nm 147 5 lbf ft Loctite 2...

Page 45: ...ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use...

Page 46: ...3213974en 3213974en 07 2018 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM...

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KTM 1290 Super Duke R 2019, Setup Instructions

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