KTM 125, Repair Manual

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9-20C
Repair manual KTM 125 / 200
Art No 3.206.005 -E
WP 5018 PDS-DCC WP 5018 PDS-MCC
1218X756 1218X757
Compression adjuster 17 LS (low speed) 17
2 HS (high speed)
Rebound adjuster 28 28
Spring 71-90/260 66-86/260
Spring preload 6 mm (0.2 in) 7 mm (0.2 in)
STANDARD ADJUSTMENT - SHOCK ABSORBER
WP 4860 MXMA WP 4860 MXMA
1418X725 1418X735
Compression adjuster 20 22
Rebound adjuster 20 20
Spring 4.0 N/mm 3.8 N/mm
Spring preload 5 mm (0.2in) 5 mm (0.2in)
Air chamber length 100 mm (5.1in) 110 mm (4,3in)
Fork oil SAE 5 SAE 5
STANDARD ADJUSTMENT - FORK
Collar bolt, front wheel spindle M 24x1,5 40 Nm
Brake caliper, front M 8 Loctite 243 + 25 Nm
Brake disk, front M 6 10.9 Loctite 243 + 15 Nm
Brake disk, rear M 6 Loctite 243 + 15 Nm
Clamping bolts, upper fork bridge M 8 20 Nm
Clamping bolts, lower fork bridge M 8 15 Nm
Clamping bolts, fork stubs M 8 10 Nm
Collar nut, rear wheel spindle M 20x1,5 80 Nm
Hexagon nut, swing arm bolt M 14x1,5 100 Nm
Hexagon collar bolt, handlebar clamp M 8 20 Nm
Allan head bolt, handlebar support M 10 Loctite 243 + 40 Nm
Shock absorber, top M 12 60 Nm
Shock absorber, bottom M 12 60 Nm
Sprocket bolts M 8 Loctite 243 + 35 Nm
Ball joint for push rod M 6 Loctite 243 + 10 Nm
Engine mounting bolt M 10 45 Nm
Engine brace M 8 33 Nm
Screw adjusting ring spring preload shock abs. M6 8 Nm
Spoke nipple M4,5 /M5 5 Nm
Other bolts on chassis M 6 10 Nm
M 8 25 Nm
M 10 45 Nm
Other collar nuts on chassis M 6 15 Nm
M 8 30 Nm
M 10 50 Nm
TIGHTENING TORQUES - CHASSIS