KStar HPM3340 200k Manual Download

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Contents

．

Safety

....................................................................................................................................... 2

1.1 Safety notes

....................................................................................................................................... 2

1.2 Symbols used in this guide

............................................................................................................ 2

．

Main Features

........................................................................................................................ 3

2.1 Summarization

................................................................................................................................... 3

2.2 Functions and Features

.................................................................................................................. 3

．

Installation

.............................................................................................................................. 4

3.1 Unpack checking

.............................................................................................................................. 4

3.2 The appearance of the product

..................................................................................................... 4

3.3 UPS module appearance

................................................................................................................ 9

3.4 UPS Module LCD control panel

................................................................................................... 10

3.5 Installation notes

............................................................................................................................ 10

3.6 External Protective Devices

........................................................................................................... 11

3.7 Power Cables

................................................................................................................................... 12

3.8 Power cable connect

...................................................................................................................... 12

3.9 Battery connection

......................................................................................................................... 14

3.10 Online UPS Modules Replacement

.......................................................................................... 16

3.11 UPS Multi

－

Module Installation

................................................................................................. 16

3.11.1 Cabinet installation

........................................................................................................... 17

3.11.2 Parallel cable installation

................................................................................................ 17

．

Operation

.............................................................................................................................. 18

4.1 Operation Modes

............................................................................................................................. 18

4.2 Turn on/off UPS

............................................................................................................................... 18

4.2.1

Restart procedure

................................................................................................................ 18

4.2.2 Test procedure

..................................................................................................................... 19

4.2.3 Black(Cold) start procedure

.............................................................................................. 19

4.2.4

MAINTENANCE BYPASS

................................................................................................... 20

4.2.5

Shut down procedure

......................................................................................................... 21

4.2.6

Startup procedure for parallel system

........................................................................ 21

4.3 The Display

....................................................................................................................................... 22

4.3.1 System LCD dispay

............................................................................................................. 22

4.3.2 UPS Module LCD display

................................................................................................ 28

4.4 Display Messages/Troubleshooting

........................................................................................... 34

4.5 Options

.............................................................................................................................................. 39

Appendix 1 Specifications

..................................................................................................... 42

Appendix 2 UPS message table

........................................................................................... 44

Appendix 3 Problems and Solution

..................................................................................... 48

Appendix 4 RS232 communication port definition

......................................................... 50

Appendix 5 USB communication port definition

..........................

錯誤

尚未定義書籤。

Appendix 6 RS485 communication port definition

......................................................... 51

Appendix 7 REPO instruction

............................................................................................... 52

Summary of Contents for HPM3340 200k

Page 1: ...out high frequency online UPS designed by our R D team who is with years of designing experiences on UPS With excellent electrical performance perfect intelligent monitoring and network functions smar...

Page 2: ...tallation 17 3 11 2 Parallel cable installation 17 4 Operation 18 4 1 Operation Modes 18 4 2 Turn on off UPS 18 4 2 1 Restart procedure 18 4 2 2 Test procedure 19 4 2 3 Black Cold start procedure 19 4...

Page 3: ...strongly poisonous and do harmful to body 4 Please avoid short circuit between anode and cathode of battery otherwise it will cause spark or fire 5 Don t disassemble the UPS cover or there may be an e...

Page 4: ...d can a standard 2M cabinet for 13 modles reach maximum as below 200kVA cabinet 5 x 40k modules 320kVA cabinet 8 x 40k modules 400kVA cabinet 10 x 40k modules 520kVA cabinet 13 x 40k modules N X paral...

Page 5: ...ring module is also available EPO and REPO function 3 Installation 3 1 Unpack checking 1 Don t lean the UPS when moving it out from the packaging 2 Check the appearance to see if the UPS is damaged or...

Page 6: ...5 Front View internal Rear View internal 320kVA cabinet Front View Side View Rear View...

Page 7: ...6 Front View internal Rear View internal 520kVA cabinet Front View Side View Rear View...

Page 8: ...witch 5 Fuse box Input fuse board and Battery fuse board inside fuse box 1 connect ot module 1 6 Communication module 7 I P Switch 8 Maintenance switch 9 Maintenance switch cover Remove cover UPS tran...

Page 9: ...put fuse and battery fuse inbuilt connect to module 2 3 Fuse Box 3 input fuse and battery fuse inbuilt connect to module 3 4 Fuse Box 4 input fuse and battery fuse inbuilt connect to module 4 5 Fuse B...

Page 10: ...UPS module appearance Front View Rear View 11 Fuse Box 11 input fuse and battery fuse inbuilt connect to module 11 12 Fuse Box 12 input fuse and battery fuse inbuilt connect to module 12 13 Fuse Box 1...

Page 11: ...utput connector slot 9 Module input connector slot 3 4 UPS Module LCD control panel LCD control panel introduction 1 LED from top to bottom alarm bypass output battery output mains output 2 LCD displa...

Page 12: ...are quoted for an operating temperature between 20 C and 25 C Operating it above this range will reduce the battery life while operation below this range will reduce the battery capacity Should the e...

Page 13: ...erature and physical support media WARNING UPON STARTING PLEASE ENSURE THAT YOU ARE AWARE OF THE LOCATION AND OPERATION OF THE EXTERNAL ISOLATORS WHICH ARE CONNECTED TO THE UPS INPUT BYPASS SUPPLY OF...

Page 14: ...ut phase A L1 output phase B L2 output phase C L3 battery positive battery Neutral battery negative Ground bypass input phase A L1 bypass input phase B L2 bypass input phase C L3 400 520kVA Terminal B...

Page 15: ...l and national codes of practice 3 9 Battery connection The UPS adopts positive and negative double battery framework total 32 optional 34 36 38 40 in series A neutral cable is retrieved from the join...

Page 16: ...matically according to battery capacity selected All related settings can be done through LCD panel or monitoring software CAUTION Ensure correct polarity battery string series connection i e inter ti...

Page 17: ...he order is 1 5 or 8 5 After the modules start up the system will detect the modules inserted automatically and parallel up the modules into whole system Remove UPS module Remove the coronal screws on...

Page 18: ...UPS connected Battery groups can be connected separately or in parallel which means the system itself provides both separate battery and comman battery WARNING Make sure the N A L1 B L2 C L3 lines are...

Page 19: ...fer the load from the inverter supply to bypass supply without interruption to the critical load In the event that the inverter output is not synchronized with the bypass AC source the static switch w...

Page 20: ...lights up Switch ON output breaker If the rectifier of the module does not start up the bypass LED will light up When the inverter is on the UPS will transfer from bypass mode to inverter mode then t...

Page 21: ...imately 30 seconds before you press the black start key 4 2 4 MAINTENANCE BYPASS To supply the load via Mains you may simply active the internal mechanical bypass switch CAUTION The load is not protec...

Page 22: ...normally the system will be transferred from bypass mode to normal mode 4 2 5 Shut down procedure CAUTION This procedure should be followed to completely shut down the UPS and the LOAD After all powe...

Page 23: ...D interface of each UPS to see if the ID VA is the same with the actual values Switch ON the external battery breaker of each UPS Check if the charging current displayed in LCD is normal Note The UPS...

Page 24: ...Input Batt State Module01 Invert Voltage V 220 220 220 Invert Current A 0 0 0 Frequency HZ 50 Positive Bus Voltage V 390 Negative Bus Voltage V 390 Code 8000 8000 D800 8000 0000 0000 0000 0000 Back 5...

Page 25: ...er Limit 15 Back Bypass Volt Lower Limit 45 O P Volt Regulation 0 Next 520KVA 23 05 2013 ID 01 08 00 Setting Record Version Single Battery Volt 12V Battery Number 20 Battery Group 1 Single Battery Cap...

Page 26: ...ange Password Date Setting 2008 12 22 08 00 00 Back light Delay 10Min Contrast 20 Self Test Date disable Back Timing of ON OFF disable Next 520KVA 23 05 2013 ID 01 08 00 Setting Record Version Languag...

Page 27: ...ack Bypass Volt Lower Limit 30 O P Volt Regulation 0 Next 520KVA 23 05 2013 ID 01 08 00 Setting Record Version Work Mode Single System Voltage Level 220V System Frequence Level 50 Auto Turn on Enable...

Page 28: ...rsion Single Battery Volt 12V Battery Number 20 Battery Group 1 Single Battery Capa 100AH Boost Upper Limit Volt 2 31 Float Base Volt 2 25 Battery Protect Volt 1 70 Boost Charge Enable Back Boost Last...

Page 29: ...00 Command Setting Record Version Single Battery Volt 12V Battery Number 20 Battery Group 1 Single Battery Capa 100AH Boost Upper Limit Volt 2 31 Float Base Volt 2 25 Battery Protect Volt 1 70 Boost C...

Page 30: ...ncy 03 Input B Input L2 Voltage Frequency 04 Input C Input L3 Voltage Frequency 05 Bat Voltage Current 06 Bat Voltage Current 07 Output A Output L1 Voltage Frequency 08 Output B Output L2 Voltage Freq...

Page 31: ...ule ID and status code 2 Press scroll button the UPS goes to next page as shown below 2 Phase A L1 Input Frequency 3 Phase B L2 Input Frequency 4 Phase C L3 Input Frequenc 5 Bat Positive Module ID Cab...

Page 32: ...31 6 Bat Negative 7 Phase A L1 Output Voltage Frequency 8 Phase B L2 Output Voltage Frequency 9 Phase C L3 Output Voltage Frequency 10 Phase A L1 Load Capacity 11 Phase B L2 Load Capacity...

Page 33: ...3 Total Load Capacity 14 Internal temperature and ambient temperature 15 Software version model 16 Alarm Code If some of above interfaces have battery charging it will display the charging information...

Page 34: ...TION The LEDs mounted on the mimic flow chart represent the various power paths and current UPS operational status 1 Intelligent slot 1 insert SNMP card or Drycontact card 2 Intelligent slot 2 insert...

Page 35: ...ction Inverter Thyristor short or broken fault over load or Parallel Overload Feedback protection Off Inverter not operating Output indicator Green UPS output ON and Normal Off UPS output OFF Ffault i...

Page 36: ...Fault LED lit 14 N Battery Charger fault Beep continuously Fault LED lit 15 DC Bus over voltage Beep continuously Fault LED lit 16 DC Bus below voltage Beep continuously Fault LED lit 17 DC bus unbala...

Page 37: ...losed The internal input breaker is closed manually 13 Int Input Switch opened The internal input breaker is opened manually 14 Rectifier Deactivated The rectifier has been deactivated 15 Rectifier Ac...

Page 38: ...wer than protection point 42 UPS timing on UPS on at certain time 43 UPS timing OFF UPS off at certain time 44 timing self test start start to self test at certain time 45 Stop self test self test sto...

Page 39: ...tion If the two IGBTs in the same bridge of inverter are on simultaneously inverter should be shut down 25 Inverter Thyristor short fault SCR at the inverter side is short circuited 26 Inverter Thyris...

Page 40: ...e into the incoming bypass supply 46 Ext Fire Alarm External fire detector has been activated 47 Ext Smoke Alarm External smoke detector has been activated 48 battery damaged battery has been damaged...

Page 41: ...ts multiple languages and is setup for web based auto language detection Typical topology of the UPS Network Management Relay card A 10 pin terminal is supported to offer the signals of Bypass Utility...

Page 42: ...41 CAUTION The output contacts numbers for a second relay board installed will be 1 to 7 Contacts are NO normally open type available at no charge in any of Overview of the relay card...

Page 43: ...y protection range 10 Output Phase 3 Phase 4 Wires and Ground Rated Voltage 380 400 415Vac Power Factor 0 9 Voltage Regulation 1 Frequency Utility Mode 1 2 4 5 10 of the rated frequency optional Batte...

Page 44: ...ies with EN62040 2 Comunication Interface USB RS232 RS485 Parallel SNMP card optional Relay card optional Environment Operating Temperature 0 40 Storage Temperature 25 55 Humidity 0 95 non condensing...

Page 45: ...put Power work on 4 5 6 7 C D E F Power by Input 2 3 6 7 A B E F Battery Test 1 3 5 7 9 B D F Battery Charge xxAx xxxx 8 9 A B C D E F P Battery Boost Charge 4 5 6 7 C D E F N Battery Boost Charge 2 3...

Page 46: ...e broken 1 3 5 7 9 B D F Cue trun off Parallel will be overloaded xxxB xxxx 8 9 A B C D E F Emergency Power off 4 5 6 7 C D E F INV invalid due to Overload 2 3 6 7 A B C E F Change Master 1 3 5 7 9 B...

Page 47: ...ring Fault 1 3 5 7 9 B D F Soft start failed xxxx Cxxx 8 9 A B C D E F Input Neutral line missing 4 5 6 7 C D E F Battery reverse 2 3 6 7 A B E F No battery 1 3 5 7 9 B D F P Battery Charger fault xxx...

Page 48: ...A B C D E F Parallel Overload 4 5 6 7 C D E F DC component over limit 2 3 6 7 A B E F Bypass over current 1 3 5 7 9 B D F Feedback protection xxxx xxDx 8 9 A B C D E F BUS voltage abnormal 4 5 6 7 C...

Page 49: ...blem easily No Problem Possible reason Solution 1 LCD not display The network cable is not fixed properly or the telephone line of the front door is not fixed properly Connect the network cable and te...

Page 50: ...0 Buzzer beeps every 0 5 seconds and LCD display output overload Overload remove some load 11 Buzzer long beeps LCD display output short circuit The UPS output is in short circuit Make sure the load i...

Page 51: ...Pin 2 UPS send PC receive Pin 3 Pin 3 PC send UPS receive Pin 5 Pin 5 ground Available function of RS232 Monitor UPS power status Monitor UPS alarm info Monitor UPS running parameters Timing off on se...

Page 52: ...RJ45 Description Pin 1 5 Pin 1 5 485 A Pin 2 4 Pin 2 4 485 B Available function of RS485 Monitor UPS power status Monitor UPS alarm info Monitor UPS running parameters Timing off on setting RS485 com...

Page 53: ...2 BAT_T RJ45 Description Pin 2 Pin 1 5 BAT_T Pin 1 Pin 7 12V Pin 3 4 Pin 8 GND Available function of BAT_T Battery environment temperature monitoring Charging voltage modulation depending on batteries...

Page 54: ...3 second the UPS also supports a remote emergency stop REPO A remote emergency stop switch Dry contact signal and normally open not provided can be installed in a remote location and connection throu...

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