KSB UPAchrom CC, Installation & Operating Manual

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Contents
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UPAchrom
Contents
Glossary .................................................................................................................................................. 5
1 General.................................................................................................................................................... 6
1.1 Principles ........................................................................................................................................................... 6
1.2 Installation of partly completed machinery.................................................................................................... 6
1.3 Target group..................................................................................................................................................... 6
1.4 Other applicable documents............................................................................................................................ 6
1.5 Symbols ............................................................................................................................................................. 6
2 Safety...................................................................................................................................................... 8
2.1 Key to safety symbols/markings....................................................................................................................... 8
2.2 General.............................................................................................................................................................. 8
2.3 Intended use ..................................................................................................................................................... 8
2.4 Personnel qualification and training............................................................................................................... 9
2.5 Consequences and risks caused by non-compliance with this manual ......................................................... 9
2.6 Safety awareness .............................................................................................................................................. 9
2.7 Safety information for the operator/user ..................................................................................................... 10
2.8 Safety information for maintenance, inspection and installation .............................................................. 10
2.9 Unauthorised modes of operation ................................................................................................................ 10
3 Transport/Temporary Storage/Disposal............................................................................................. 11
3.1 Checking the condition upon delivery .......................................................................................................... 11
3.2 Transport......................................................................................................................................................... 11
3.3 Storage/handling/preservation ...................................................................................................................... 11
3.4 Return to supplier........................................................................................................................................... 12
3.5 Disposal ........................................................................................................................................................... 13
4 Description of the Pump (Set)............................................................................................................. 14
4.1 General description ........................................................................................................................................ 14
4.2 Product information as per Regulation No. 547/2012 (for 4" and 6" water pumps) implementing
"Ecodesign" Directive 2009/125/EC ............................................................................................................... 14
4.3 Designation..................................................................................................................................................... 14
4.4 Name plate...................................................................................................................................................... 15
4.5 Design details.................................................................................................................................................. 15
4.6 Configuration and function........................................................................................................................... 16
4.7 Scope of supply............................................................................................................................................... 16
4.8 Dimensions and weights ................................................................................................................................ 17
5 Installation at Site................................................................................................................................ 18
5.1 Checks to be carried out prior to installation............................................................................................... 18
5.1.1
Checking the motor fill...................................................................................................................... 18
5.1.2 Checking the installation position .................................................................................................... 18
5.1.3 Connecting the cables ....................................................................................................................... 18
5.1.4 Measuring the insulation resistance ................................................................................................. 20
5.2 Installing the pump set in a vertical position ............................................................................................... 21
5.3 Installing the pump set in a horizontal position .......................................................................................... 23
5.4 Information on electrical connection............................................................................................................ 25
5.4.1
Operation with star-delta contactor, autotransformer and starting resistors............................... 25
5.4.2 Operation with soft starter ............................................................................................................... 25
5.4.3 Operation on a frequency inverter................................................................................................... 26
5.5 Electrical connection ...................................................................................................................................... 27
6 Commissioning/Start-up/Shutdown................................................................................................... 29
6.1 Commissioning/Start-up ................................................................................................................................. 29
6.1.1
Start-up............................................................................................................................................... 29
6.1.2 Checking the direction of rotation ................................................................................................... 30
6.2 Operating limits.............................................................................................................................................. 31
6.2.1
Frequency of starts............................................................................................................................. 31
6.2.2 Supply voltage.................................................................................................................................... 31