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6 Commissioning/Start-up/Shutdown

44 of 72

0570.81/22-EN

PN

Material

[°C]

Designation

Number

RT

9)

100

150

200

250

300

350

400

450

460

470

480

490

500

510

520

530

540

550

160 13 CrMo 4-5

1.7335

160,0

160,0 160,0 160,0 160,0 160,0 152,3 144,0 134,8 128,3 121,8 115,3 108,8 104,3 88,3

71,6

59,4

46,4

37,3

Table 9:

Unmachined butt weld ends, type AKGS-A

Permissible operating pressures [bar]

7)

PN Material

[°C]

Designation

Number

RT

9)

100

200

250

300

350

400

425

450

475

500

510

520

530

540

550

160 P 250 GH

1.0460

160

160

160

140

120

100

80

72

60

-

-

-

-

-

-

-

13 CrMo 4-5

1.7335

160

160

160

160

160

160

150

147

145

140

118

100

80

67

52

42

6.2.4 Pressure/temperature ratings for ZTS

Subseries B

10)

Table 10:

Permissible operating pressure [bar]

11)

Material

Subseries

12)

[°C]

20

300

350

400

425

450

475

500

510

520

530

540

550

560

570

580

590

600

16 Mo 3
1.5415

B

100

86

81

75

72

69

57

44

-

-

-

-

-

-

-

-

-

-

13 CrMo 4-5
1.7335

B

100

100

95

90

87

84

74

65

55

45

37

-

-

-

-

-

-

-

10 CrMo 9-10
1.7380/
11 CrMo 9-10
1.7383

B

100

100

98

93

90

88

76

64

56

49

43

37

32

-

-

-

-

-

X10CrMoVNb9-1
1.4903

B

100

100

100

100

100

100

100

100

100

100

96

87

79

71

64

57

50

45

Subseries C, D, E and F

Table 11:

Permissible operating pressure [bar]

11)13)

Material

Subseries

12)

[°C]

20

100

150

200

250

300

350

400

425

450

475

500

510

520

530

540

550

560

570

580

590

600

610

620

630

640

650

P 250 GH
1.0460

C

212 202 181 161 141 126 105 85

76

66

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

D

323 308 277 246 215 192 161 130 115 100 -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

E

426 407 366 325 284 254 213 172 152 132 -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

F

521 496 446 397 347 310 260 210 186 160 -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

15NiCuMoNb5
1.6368

C

367 367 367 367 367 356 341 327 314 242 -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

CS

14)

445 445 445 445 445 430 415 400 380 300 -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

D

15)

558 558 558 558 558 539 518 498 476 374 -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

E

738 738 738 738 738 711 685 658 629 495 -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

16 Mo 3
1.5415

C

268 237 214 192 177 151 147 141 140 136 134 94

66

52

42

-

-

-

-

-

-

-

-

-

-

-

-

D

408 361 326 292 269 231 223 215 211 207 205 143 100 79

63

-

-

-

-

-

-

-

-

-

-

-

-

E

539 478 432 386 356 304 294 284 279 275 269 189 132 104 83

-

-

-

-

-

-

-

-

-

-

-

-

F

657 583 527 471 434 372 359 347 341 335 329 231 162 128 102 -

-

-

-

-

-

-

-

-

-

-

-

13 CrMo 4-5
1.7335

C

268 243 228 213 202 187 177 167 162 157 155 138 118 95

79

61

49

-

-

-

-

-

-

-

-

-

-

D

408 369 346 323 308 284 269 254 246 238 235 211 178 145 119 93

75

-

-

-

-

-

-

-

-

-

-

E

539 488 457 427 407 376 355 335 325 315 310 277 236 191 158 124 100 -

-

-

-

-

-

-

-

-

-

F

657 596 558 521 496 459 434 409 397 385 378 341 288 233 193 151 121 -

-

-

-

-

-

-

-

-

-

10

DN 350-800

11

The valves are suitable for temperatures down to -10 °C.

12

The subseries defines the maximum operating pressure possible for the respective temperature. The gate valve
is designed and marked for the actual design data specified in the purchase order.

13

The test pressure is defined in accordance with the provisions of the technical codes PED 2014/68/EU,
DIN EN 12516-2 and EN 12266-1.

14

Weights, dimensions and differential pressures on request.

15

Special design subseries CD on request. Depending on the nominal size, permissible operating pressures up to
the maximum pressure and temperature of subseries D are possible (however, with restrictions regarding the
differential pressure for subseries D).

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Summary of Contents for STAAL 100 AKD

Page 1: ...STAAL 40 AKD AKDS STAAL 100 AKD AKDS AKG A AKGS A ZTS STAAL 40 AKK AKKS STAAL 100 AKK AKKS AKR AKRS ZRS VTS UGS Operating Manual ...

Page 2: ...ed herein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without the manufacturer s express written consent Subject to technical modification without prior notice KSB SE Co KGaA Frankenthal 13 09 2022 ...

Page 3: ...6 REACH 14 4 1 2 Product information as per Pressure Equipment Directive 2014 68 EU PED 14 4 1 3 Product information as per UK Pressure Equipment Safety Regulations 2016 14 4 1 4 Product information as per Directive 2014 34 EU ATEX 14 4 1 5 Product information as per UK Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres Regulations 2016 14 4 2 Marking 14 4 3 Gat...

Page 4: ...ing Maintenance 48 7 Servicing Maintenance 50 7 1 Safety regulations 50 8 Trouble shooting 51 9 Related Documents 52 9 1 General assembly drawing with list of components for STAAL 40 AKD AKDS 52 9 2 General assembly drawing with list of components for STAAL 100 AKD AKDS 55 9 3 General assembly drawing with list of components for AKG A AKGS A 57 9 4 General assembly drawing with list of components ...

Page 5: ...ctive systems intended for use in potentially explosive atmospheres in the United Kingdom except Northern Ireland Pressure Equipment Safety Regulations 2016 PER The Pressure Equipment Safety Regulations 2016 set out the requirements to be met by pressure equipment intended to be placed on the UK market except Northern Ireland Pressure Equipment Directive 2014 68 EU PED The 2014 68 EU Directive set...

Page 6: ...alve Sub supplier product literature2 Operating manuals and other product literature for the accessories Observe the relevant manufacturer s product literature for the accessories 1 4 Symbols Table 2 Symbols used in this manual Symbol Description Conditions which need to be fulfilled before proceeding with the step by step instructions Safety instructions Result of an action Cross references 1 2 S...

Page 7: ...of the signal words this symbol indicates a hazard which will or could result in death or serious injury Electrical hazard In conjunction with one of the signal words this symbol indicates a hazard involving electrical voltage and identifies information about protection against electrical voltage Machine damage In conjunction with the signal word CAUTION this symbol indicates a hazard for the mach...

Page 8: ...not taken into account The design manufacture and testing of the valve are subject to a QM system to DIN EN ISO 9001 as well as the current regulations and directives for pressure equipment Bear in mind that valves exposed to creep rupture conditions have a limited service life and have to meet the applicable regulations stipulated in the technical codes In the case of customised special variants ...

Page 9: ...nd chemical effects and explosions Failure of important product functions Failure of prescribed maintenance and servicing practices Hazard to the environment due to leakage of hazardous substances 2 5 Safety awareness In addition to the safety information contained in this operating manual and the intended use the following safety regulations shall be complied with Accident prevention health regul...

Page 10: ...ambient temperature The pressure in the valve body must have been released and the valve must have been drained When taking the valve out of service always adhere to the procedure described in the manual Decontaminate valves which handle fluids posing a health hazard Protect the valve body and body bonnet cover from any impacts As soon as the work has been completed re install and re activate any ...

Page 11: ... the valve in the closed position DANGER The valve could slip out of the suspension arrangement Danger to life from falling parts Only transport the valve in the specified position Never attach lifting accessories to the handwheel Observe the information on weights centre of gravity and fastening points Observe the applicable local accident prevention regulations Use suitable permitted lifting acc...

Page 12: ...ing little force and store in the closed position Store the valve in a frost proof room where the atmospheric humidity is as constant as possible Protect the valve from dust during storage e g with suitable caps or foils Protect the valve from contact with solvents lubricants fuels or other chemicals Store the valve in vibration free conditions If properly stored indoors the equipment is protected...

Page 13: ...ety measures and decontamination measures taken NOTE If required a blank certificate of decontamination can be downloaded from the following web site www ksb com certificate_of_decontamination 3 5 Disposal WARNING Fluids handled consumables and supplies which are hot or pose a health hazard Hazard to persons and the environment Collect and properly dispose of flushing fluid and any residues of the...

Page 14: ... category 2 zones 1 21 and category 3 zone 2 22 to ATEX 2014 34 EU 4 1 5 Product information as per UK Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres Regulations 2016 The valves do not have a potential internal source of ignition and can be used in accordance with the UK s Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres...

Page 15: ...flammable Flammable The maximum allowable temperature is above flashpoint Very toxic Toxic Oxidising Group 2 comprises all other fluids not referred to in Group 1 4 3 Gate valves to DIN EN with bolted bonnet 4 3 1 STAAL 40 AKD AKDS Fig 4 STAAL 40 AKD AKDS 4 3 1 1 General description Gate valve with bolted bonnet Valve for preventing backflow in industrial plants power stations process engineering ...

Page 16: ...or butt weld end designs Inspections to technical codes such as TRD TRB AD2000 German Steam Boiler Pressure Vessel Regulations or to customer specification DN 900 on request 4 3 1 3 Function Design The gate valve comprises the pressure retaining parts i e body 100 and yoke 166 the functional unit stem 200 wedge disc holder 367 and flexibly mounted wedge discs 360 and the actuating element Function...

Page 17: ...for remote actuation Other flange designs or butt weld end designs Inspections to technical codes such as TRD TRB AD2000 German Steam Boiler Pressure Vessel Regulations or to customer specification Die forged model for DN 300 250 on request DN 600 and above on request 4 3 2 3 Function Design The gate valve comprises the pressure retaining parts i e body 100 and yoke 166 the functional unit stem 20...

Page 18: ...lations or to customer specification 4 4 1 3 Function Design Gate valves with wedge discs 360 comprise body 100 with welded stellited seat rings 515 wedge discs 360 with stellited seating faces bonnet 139 with gland packing 461 and yoke 166 with the actuating element Sealing Shut off is performed by two wedge discs 360 pressed against seat rings 515 they are flexibly mounted in wedge disc holder 3...

Page 19: ...id could heat up if the valves are closed the operator must fit a body pressure relief valve Gland packing 461 which seals off stem 200 is tightened via gland follower 452 by means of studs 902 3 and nuts 920 1 Stem 200 is moved in the axial direction by the rotating threaded bush 544 which is fitted with cylindrical roller bearings 323 Stem 200 lifts off wedge discs 360 or presses them against se...

Page 20: ...ring supported threaded bush Packing combination for high temperature applications Pressure seal joint ring capped with stainless steel Position indicator Limit switch es Spur gear Bevel gear Electric actuators Pneumatic actuators Actuating bush for remote actuation Threaded bush free from non ferrous metals Locking device Inspections to technical codes such as TRD TRB AD2000 German Steam Boiler P...

Page 21: ... direction only If gate valves and swing check valves in pressure seal design bonnet 139 are fitted in close proximity to one another meaning that the trapped liquid could heat up if the valves are closed the operator must fit a body pressure relief valve Gland packing 461 which seals off stem 200 is tightened via gland follower 452 by means of studs 902 3 and nuts 920 1 Stem 200 is moved in the a...

Page 22: ...xcessive heating of trapped liquids is potentially a problem The body pressure relief valve ensures that the body is protected against excessive loads and deformation under all operating conditions thus avoiding incidents which may compromise safety The likelihood of trapped liquid heating up varies depending on the system and must be individually assessed for each gate valve by the purchaser It i...

Page 23: ...itted downstream can be continued until the next maintenance inspection is due The bursting disc must then be renewed A paint dot at the point where rod 574 passes through screw type body 734 serves as a visual indicator When the body pressure relief valve trips this paint dot will burst open When the body pressure relief valve has tripped the bursting disc must have burst Check the condition of t...

Page 24: ...versions Drain branch Seat disc interface made of wear resistant and corrosion proof Stellite Inspections to technical codes such as TRD TRB AD2000 German Steam Boiler Pressure Vessel Regulations or to customer specification DN 500 and above on request 4 6 1 3 Function Design Swing check valves comprise forged body 100 with hard faced seating faces Fluid flow is shut off by hard faced valve disc 7...

Page 25: ...er butt weld end versions Drain branch Inspections to technical codes such as TRD TRB AD2000 German Steam Boiler Pressure Vessel Regulations or to customer specification DN 400 and above on request 4 6 2 3 Function Design Swing check valves comprise forged body 100 with hard faced seating faces Fluid flow is shut off by hard faced valve disc 746 which is flexibly mounted on hanger arm 570 This con...

Page 26: ... the latter is supported by segmental ring 501 which rests in a groove inside the body via compression ring 500 Studs 902 2 and hexagon nuts 920 6 which are supported by cover 161 ensure that bonnet 139 is held in place against joint ring 411 1 even if there is no pressure inside body 100 Sealing Hinge pin 210 held by bearing bushes 545 acts as a pivotal point for hanger arm 570 with valve disc 74...

Page 27: ...et 139 is held in place against joint ring 411 1 even if there is no pressure inside body 100 Sealing Hinge pin 210 held by bearing bushes 545 acts as a pivotal point for hanger arm 570 with valve disc 746 Together with plate 198 the hanger arm forms a complete assembly that is inserted into body 100 and clamped and locked in place in a circumferential groove inside the body by locking plates 196 ...

Page 28: ... blind valve is equipped with a pressure seal cover The pressure inside the body presses bonnet 139 against joint ring 411 1 which is supported by segmental ring 501 via compression ring 500 Hexagon nuts 920 2 which are supported by cover 160 via studs 902 1 can be used to pre load the pressure seal cover and to re tighten it at system pressure 4 9 Scope of supply The following items are included ...

Page 29: ...he equipment is in operation perform any work with utmost caution Take suitable precautions e g provide safety covers WARNING Impermissible loads resulting from operating conditions add on parts and valve mounted components e g actuators Leakage from or rupture of the valve body Lay the piping in such a way that detrimental thrust forces and bending forces are kept away from the valve body Additio...

Page 30: ... pipes positions b c g h is permitted In this case however the actuator must be adequately supported at the site Avoid any installation positions with the actuator hanging downward positions d e f risk of dirt ingress into the packing area via the back seat a b h g c f d e Fig 16 Gate valve installation positions Swing check valves Preferably install swing check valves in horizontal pipes When ins...

Page 31: ...g equipment on the valve s functional parts CAUTION Non compliance with the max permissible application temperature Damage to the valve Complete the weld seam in several steps to ensure that the temperature in the middle of the body does not exceed the max permissible application temperature NOTE For valves with socket weld ends comply with the insertion depth given in the applicable technical cod...

Page 32: ...the actuator is performed by qualified specialist personnel Observe the actuator s operating manual NOTE If the valves are fitted with actuators ensure that the actuator s operating manual is also observed On valves with electric pneumatic or hydraulic actuators the actuator strokes forces must be limited Electric actuators Electric actuators are factory set ready for operation and wired as follow...

Page 33: ... corrosion Insulate the valve to prevent diffusion CAUTION Outdoor installation Damage due to corrosion Provide weather proof protection to protect the valve against moisture For any insulation fitted on the valve observe the following The valve s function must not be impaired The sealing areas at the bonnet cover joint and at the stem passage gland packing must be directly accessible and visible ...

Page 34: ...e permissible design pressure of the valve This applies especially to the highest operating temperature at the corresponding place of installation CAUTION Incorrect installation of the body pressure relief valve Damage to the valve Do not weld the body pressure relief valve directly to connection branch 131 2 connect it via pipe 710 in a vertical upright position Observe a distance of at least 200...

Page 35: ...ed in KSB s scope of supply 731 Pipe union All KSB gate valves with pressure seal bonnet are factory supplied with a closed connection branch 131 2 with connection dimensions Ø 22 mm Ø 14 1 mm or 12 3 mm suitable for a pipe of Ø 21 3 mm 3 6 mm or 4 5 mm 70 64 5 ø 10 ø 12 3 ø 22 ø 14 1 30 131 2 5 4 Fig 18 Closed connection branch for body pressure relief valve Welding groove When connecting to pipe...

Page 36: ...lve but not fitted CAUTION Weld beads scale and other impurities Damage to the valve Take suitable measures to protect the valve against impurities Remove any impurities from the piping If necessary install a strainer ü The valve is unpressurised ü The valve has cooled down to ambient temperature 1 Open closed connection branch 131 2 by sawing off the branch end at the corresponding marking 2 Veri...

Page 37: ...vided in screw type body 734 for this purpose The relevant parts can be ordered at the supplying factory The blocking device must be removed after the pressure test has been completed Blocking device 1 901 920 574 32 2 734 950 550 1 350 900 731 160 Fig 20 Blocking device For pressure testing only not permitted in regular valve duty 1 Lead sealed Table 5 Parts list Part No Description Material Mate...

Page 38: ...exagon head bolt 8 8 920 Hexagon nut 8 950 Disc spring Inconel 718 Spring loaded body pressure relief valve with bursting disc UGSV The body pressure relief valve with bursting disc is supplied fully assembled i e equipped with the bursting disc Non spring loaded design with bursting disc UGSVA Always operate the UGSVA variant in combination with a lockable globe valve Never replace the bursting d...

Page 39: ...ther impurities in the piping Damage to the valve Remove any impurities from the piping If necessary install a strainer 1 Thoroughly clean flush and blow through all vessels pipelines and connections especially of new installations 2 Remove the valve s flange covers before installing it in the piping 3 Check that the inside of the valve is free from any foreign objects Remove any foreign objects 4...

Page 40: ...the bonnet cover established by bolting 902 1 904 920 1 and joint ring 411 1 for tightness after the valve has been subjected to load conditions or heated up for the first time 6 To avoid stress or distortion open the valve by approx two full counter clockwise handwheel turns 7 If bonnet cover bolting 902 1 904 920 1 has loosened evenly re tighten it crosswise NOTE Re tightening the bonnet cover b...

Page 41: ...2 Push bonnet 139 downwards and take segmental ring 501 out of the groove 3 Lift out bonnet 139 complete with parts 500 and 411 4 Loosen nut 920 2 and lift out shut off assembly 368 and 198 connected by fully threaded stud 563 Eyebolts 900 facilitate this step When re installing shut off elements 368 and 198 for another pressure test it is essential to do so in the reverse sequence of dismantling ...

Page 42: ...es Coupling Other force transmitting equipment Depending on the actuator type and design further moving parts may be present e g emergency handwheels turning along with the actuator Valve commissioning start up is not permitted until both valve ends have been connected to the pipeline and any risk of injuries can be ruled out 6 1 3 2 Electric actuator overtravel Depending on the mass to be acceler...

Page 43: ...40 5 37 5 20 7 16 Mo 3 1 5415 63 0 63 0 63 0 63 0 61 5 54 0 51 0 47 1 43 5 40 3 37 2 34 1 31 0 27 9 13 CrMo 4 5 1 7335 63 0 63 0 63 0 63 0 63 0 63 0 60 0 56 7 53 1 50 5 47 9 45 4 42 8 41 1 34 8 28 2 23 4 100 P 250 GH 1 0460 100 0 92 8 88 0 83 3 76 1 69 0 64 2 59 5 32 8 P 265 GH 1 0425 100 0 92 8 88 0 83 3 76 1 69 0 64 2 59 5 32 8 16 Mo 3 1 5415 100 0 100 0 100 0 100 0 97 6 85 7 80 9 74 7 69 0 64 0...

Page 44: ...5 192 161 130 115 100 E 426 407 366 325 284 254 213 172 152 132 F 521 496 446 397 347 310 260 210 186 160 15NiCuMoNb5 1 6368 C 367 367 367 367 367 356 341 327 314 242 CS14 445 445 445 445 445 430 415 400 380 300 D15 558 558 558 558 558 539 518 498 476 374 E 738 738 738 738 738 711 685 658 629 495 16 Mo 3 1 5415 C 268 237 214 192 177 151 147 141 140 136 134 94 66 52 42 D 408 361 326 292 269 231 223...

Page 45: ...60 470 480 490 500 510 520 530 63 P 250 GH 1 0460 63 0 58 5 55 5 52 5 48 0 43 5 40 5 37 5 20 7 P 265 GH 1 0425 63 0 58 5 55 5 52 5 48 0 43 5 40 5 37 5 20 7 16 Mo 3 1 5415 63 0 63 0 63 0 63 0 61 5 54 0 51 0 47 1 43 5 40 3 37 2 34 1 31 0 27 9 13 CrMo 4 5 1 7335 63 0 63 0 63 0 63 0 63 0 63 0 60 0 56 7 53 1 50 5 47 9 45 4 42 8 41 1 34 8 28 2 23 4 100 P 250 GH 1 0460 100 0 92 8 88 0 83 3 76 1 69 0 64 2...

Page 46: ...213 202 187 177 167 162 157 155 138 118 95 79 61 49 D 408 369 346 323 308 284 269 254 246 238 235 211 178 145 119 93 75 E 539 488 457 427 407 376 355 335 325 315 310 277 236 191 158 124 100 F 657 596 558 521 496 459 434 409 397 385 378 341 288 233 193 151 121 10 CrMo 9 10 1 7380 11 CrMo 9 10 1 7383 C 268 248 232 217 213 202 187 177 173 167 162 136 119 104 91 79 69 58 51 D 408 377 354 331 323 308 2...

Page 47: ... 49 D 408 369 346 323 308 284 269 254 246 238 235 211 178 145 119 93 75 E 539 488 457 427 407 376 355 335 325 315 310 277 236 191 158 124 100 F 657 596 558 521 496 459 434 409 397 385 378 341 288 233 193 151 121 10 CrMo 9 10 1 7380 11 CrMo 9 10 1 7383 C 268 248 232 217 213 202 187 177 173 167 162 136 119 104 91 79 69 58 51 D 408 377 354 331 323 308 284 269 262 254 246 207 181 158 138 119 104 89 78...

Page 48: ...igh temperatures Adding or replacing packing rings in gland packing 461 in time Re tightening or replacing the bonnet cover gasket 411 1 in time Testing overhauled valves After reassembly and prior to commissioning start up the valves must be subjected to shell testing and leak testing to DIN EN 12266 1 Body pressure relief valve DANGER Gate valve is not closed High pressure hazard Leakage of hot ...

Page 49: ...om pipe union 731 2 Remove defective bursting disc 550 2 Do not damage the lead seal of the spring loaded body pressure relief valve 3 Clean the sealing surfaces and ring 500 4 Carefully take a new bursting disc 550 2 out of its packaging 5 Insert bursting disc 550 2 into pipe union 731 6 Place ring 500 onto the bursting disc 7 Screw the complete body pressure relief valve into pipe union 731 and ...

Page 50: ... qualified specialist personnel who are thoroughly familiar with the manual WARNING Fluids handled consumables and supplies which are hot and or pose a health hazard Risk of injury Observe all relevant laws When draining the fluid take appropriate measures to protect persons and the environment Decontaminate valves used in fluids posing a health hazard NOTE Before removing the valve from the pipin...

Page 51: ... ring Leakage at the gland packing Unevenly tightened gland packing 1 Re tighten hexagon nuts 920 920 2 as specified in the manual Defective gland packing 1 Undo hexagon nuts 920 920 2 2 Lift gland follower 452 3 Clean the gland packing chamber 4 Insert split packing rings in such a manner that the cut ends of the rings are offset by between 120 and 180 Leakage at bonnet body joint or cover body j...

Page 52: ...ended Table 19 Parts list DN 50 200 PN 10 40 Part No Description Material Material number Note 100 Body P 250 GH 1 0460 P 265 GH 1 0425 DN 250 131 1 Connection branch P 235 GH 1 0345 P 265 GH 1 0425 DN 450 165 Bonnet P 250 GH 1 0460 166 Yoke GP 240 GH N 1 0619 N P 265 GH 1 0425 DN 250 20030 Stem X 20 Cr 13 QT800 1 4021 QT800 32330 Thrust bearing Steel 36030 Wedge discs GP 240 GH N 1 0619 N P 265 G...

Page 53: ...f welded steel construction 500 16 Mo 3 1 5415 530 13 CrMo 4 5 1 7335 723 Flange 450 P 250 GH P 265 GH 1 0460 1 0425 500 16 Mo 3 1 5415 530 13 CrMo 4 5 1 7335 131 1 Connection branch 450 P 265 GH 1 4025 Material can be matched to piping material 500 16 Mo 3 1 5415 530 13 CrMo 4 5 1 7335 36030 Wedge discs 450 P 265 GH 1 4025 500 16 Mo 3 1 5415 530 13 CrMo 4 5 1 7335 36730 Disc wedge holder 450 P 26...

Page 54: ...ts 54 of 72 0570 81 22 EN Part No Description Temperature Material Material number Note 900 Bolt screw 530 21 CrMoV 5 7 1 7709 920 Hexagon nut 450 25 CrMo 4 1 7218 530 25 CrMo 4 1 7218 961 Handwheel 530 Steel Non rising ...

Page 55: ...460 Body die forged and welded 530 13 CrMo 4 5 1 7335 723 Flange 450 P 250 GH 1 0460 530 13 CrMo 4 5 1 7335 131 1 Connection branch 450 P 250 GH 1 0460 Material can be matched to piping material 530 13 CrMo 4 5 1 7335 36031 Wedge discs 450 P 250 GH 1 0460 530 13 CrMo 4 5 1 7335 36731 Disc wedge holder 450 P 250 GH 1 0460 530 13 CrMo 4 5 1 7335 166 Yoke 450 P 250 GH 1 0460 530 13 CrMo 4 5 1 7335 Se...

Page 56: ... Mo 3 1 5415 530 13 CrMo 4 5 1 7335 723 Flange 450 P 250 GH P 265 GH 1 0460 1 0425 500 16 Mo 3 1 5415 530 13 CrMo 4 5 1 7335 131 1 Connection branch 450 500 530 P 265 GH 16 Mo 3 13 CrMo 4 5 1 0425 1 5415 1 7335 Material can be matched to piping material 36031 Wedge discs 36731 Disc wedge holder 166 Yoke Seat disc interface Body 450 X 20 CrMo 17 1 1 4115 Hard faced 530 Stellite Wedge discs 450 X 8 ...

Page 57: ... GH 1 0460 550 13 CrMo 4 5 1 7335 36032 Wedge discs 450 P 250 GH 1 0460 550 13 CrMo 4 5 1 7335 36732 Disc wedge holder 450 P 250 GH 1 0460 550 13 CrMo 4 5 1 7335 162 Yoke bonnet 550 C 22 N 1 0402 Welded design 131 2 Connection branch 450 P 250 GH 1 0460 550 13 CrMo 4 5 1 7335 Seat disc interface Body 450 Hard faced 1 4115 Hard faced Wedge discs 550 Stellite hard faced 20032 Stem 550 X 39 CrMo 17 1...

Page 58: ...anch 139 Bonnet 10 CrMo 9 10 1 7380 11 CrMo 9 10 1 7383 10 CrMo 9 10 1 7380 11 CrMo 9 10 1 7383 50133 Segmental ring 36033 Wedge discs Hard faced with Stellite 6 36833 Parallel discs Hard faced with Stellite 6 515 Seat ring Hard faced with Stellite 6 13 CrMo 4 5 1 7335 13 CrMo 4 5 1 7335 10 CrMo 9 10 1 7380 11 CrMo 9 10 1 7383 131 2 Connection branch P 250 GH 1 0460 13 CrMo 4 5 1 7335 11 CrMo 9 10...

Page 59: ...9 Related Documents 59 of 72 0570 81 22 EN Part No Description Materials for operating temperatures C up to 450 530 550 570 600 650 54433 Threaded bush Copper base alloys 961 Handwheel Steel ...

Page 60: ...bursting disc Table 25 Parts list Part No Description Material Material number Note 32 2 Axial needle bearing Steel 160 Cover P 250 GH 1 0460 350 Valve disc X 39 CrMo 17 1 1 4122 500 Ring X6CrNiTi18 10 1 4541 520 Sleeve 13 CrMo 4 5 1 7335 Stellited 10 CrMo 9 10 11 CrMo 9 10 1 7380 1 7383 X 10 CrMoVNb 9 1 1 4903 550 1 Disc X 20 Cr 13 1 4021 550 2 Bursting disc 316 SS 574 Rod X 39 CrMo 17 1 1 4122 7...

Page 61: ...100 Body P 235 GH 1 0345 P 265 GH 1 0425 131 1 Connection branch P 235 GH 1 0305 161 Body cover P 265 GH 1 0425 21034 Hinge pin X 20 Cr 13 1 4021 Seat disc interface Body X 20 CrMo 17 1 1 4115 17 chrome steel Valve disc X 8 CrTi 18 1 4502 41134 Joint ring Pure graphite 57034 Hanger arm P 265 GH 1 0425 723 Flange P 250 GH 1 0460 74634 Valve disc P 265 GH 1 0425 900 Bolt 25 CrMo 4 1 7218 920 Hexagon...

Page 62: ...lange 450 P 250 GH 1 0460 530 13 CrMo 4 5 1 7335 131 1 Connection branch 450 P 250 GH 1 0460 Material can be matched to piping material 530 13 CrMo 4 5 1 7335 161 Body cover 450 P 250 GH 1 0460 530 13 CrMo 4 5 1 7335 74635 Valve disc 450 P 250 GH 1 0460 530 13 CrMo 4 5 1 7335 Seat disc interface Body 450 X 20 CrMo 17 1 1 4115 Hard faced 530 Stellite Valve disc 530 X 15 CrNiMn 18 8 1 4370 41135 Joi...

Page 63: ...5 530 13 CrMo 4 5 1 7335 161 Body cover 450 P 265 GH 1 0425 500 16 Mo 3 1 5415 530 13 CrMo 4 5 1 7335 74635 Valve disc 450 P 250 GH P 265 GH 1 0460 1 0425 500 16 Mo 3 1 5415 530 13 CrMo 4 5 1 7335 Seat disc interface Body 450 X 20 CrMo 17 1 1 4115 Hard faced 530 Stellite Valve disc 450 X 8 CrTi 18 1 4502 530 Stellite 41135 Joint ring 530 1 4541 graphite Serrated gasket 57035 Hanger arm 450 P 250 G...

Page 64: ...50 GH 1 0460 550 C 13 CrMo 4 5 1 7335 131 1 Connection branch 450 C P 250 GH 1 0460 Material can be matched to piping material 550 C 13 CrMo 4 5 1 7335 74636 Valve disc 450 C P 250 GH 1 0460 550 C 13 CrMo 4 5 1 7335 139 Bonnet 450 C P 250 GH 1 0460 550 C 13 CrMo 4 5 1 7335 Seat disc interface Body 450 C Hard faced 1 4115 Hard faced 550 C Stellite hard faced Valve disc 550 C Stainless steel hard fa...

Page 65: ...39 Bonnet 10 CrMo 9 10 1 7380 11 CrMo 9 10 1 7383 10 CrMo 9 10 1 7380 11 CrMo 9 10 1 7383 50137 Segmental ring 74637 Valve disc Hard facing 1 7380 NP 1 6368 H21 1 7380 NP 1 4903 H21 515 Seat ring Hard facing 13 CrMo 4 5 1 7335 H21 1 6368 H6 13 CrMo 4 5 1 7335 H21 10 CrMo 9 10 1 7380 H6 11 CrMo 9 10 1 7383 H6 1 4903 H6 196 Locking plate 13 CrMo 4 5 1 7335 10 CrMo 9 10 1 7380 11 CrMo 9 10 1 7383 X10...

Page 66: ...5NiCuMoNb5 1 6368 16 Mo 3 1 5415 13 CrMo 4 5 1 7335 10 CrMo 9 10 1 7380 11 CrMo 9 10 1 7383 X10CrMoVNb 9 1 1 4903 X10CrWMoVNb 9 2 1 4901 198 Plate 16 Mo 3 1 5415 36838 Seal plate Hard facing CrNi steel 10 CrMo 9 10 1 7380 11 CrMo 9 10 1 7383 15NiCuMoNb5 1 6368 10 CrMo 9 10 1 7380 11 CrMo 9 10 1 7383 X10CrMoVNb 9 1 1 4903 X10CrWMoVNb 9 2 1 4901 411 138 Joint ring Pure graphite capped with stainless...

Page 67: ...e blind valve VTS Pmax 600 bar DN 200 500 Body pressure relief valve UGS UGSV UGSVA PN 10 Pmax 750 bar DN 10 15 satisfies the safety requirements laid down in the European Pressure Equipment Directive 2014 68 EU Codes applied AD 2000 code Suitable for Fluids in Groups 1 and 2 Conformity assessment procedure Module H Name and address of the notified body responsible for approval and surveillance TÜ...

Page 68: ...blind valve VTS Pmax 600 bar DN 200 500 Body pressure relief valve UGS UGSV UGSVA PN 10 Pmax 750 bar DN 10 15 satisfies the safety requirements of the Pressure Equipment Safety Regulations 2016 Codes applied AD 2000 code Suitable for Fluids in Groups 1 and 2 Conformity assessment procedure Module H Name and address of the UK approved body TÜV SÜD BABT Unlimited Octagon House Concorde Way Segenswor...

Page 69: ...D AKDS 16 STAAL 40 AKK AKKS 24 UGS 22 VTS 28 ZRS 27 Function UGS 22 I Insulation 33 Intended use 8 K Key to safety symbols markings 6 M Maintenance 48 50 Marking 14 Materials AKG A AKGS A 57 AKR AKRS 64 STAAL 100 AKK AKKS 62 STAAL 100 AKD AKDS 55 STAAL 40 AKD AKDS 52 53 STAAL 40 AKK AKKS 61 UGS 60 VTS 66 ZRS 65 ZTS 58 O Operating limits 8 Other applicable documents 6 P Pressure temperature ratings...

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Page 72: ...KSB SE Co KGaA Johann Klein Straße 9 67227 Frankenthal Germany Tel 49 6233 86 0 www ksb com 0570 81 22 EN ...

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