KSB moviBOOST VP Operating Instructions Manual Download Page 1 | Manualshive

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Summary of Contents for moviBOOST VP

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Page 2: ... EMC recommendations 6 6 5 Temperature requirements 6 6 6 Humidity requirements 6 6 7 Installation altitude 6 6 8 Pollution exposure 6 6 9 Checking the voltage 6 6 10 Logic circuit diagrams 6 6 11 Over load relay 6 6 12 Potential equalization 6 Contents Sr no Description Page no 7 Commissioning start up 6 7 1 Preparations for commissioning start up 6 7 2 Test run 6 7 3 Checking the direction of ro...

Page 3: ... for fluid connections must always be complied with and be kept in a perfectly legible condition at all times 2 2 Personnel qualification and training All personnel involved in the operating maintaining servicing inspecting and installing the unit must be fully qualified to carry out the work involved Areas of responsibility and personnel monitoring must be clearly specified by the operator If the...

Page 4: ...gulations must be complied with Furthermore local conditions must be taken into account for example excessive or very unsteady supply pressure requiring the installation of a pressure reducer 4 2 Configuration and function 4 2 1 Configuration Between 2 and 6 vertical high pressure pumps for description and function please refer to the pump s Operating Instruction are arranged on a baseplate Each p...

Page 5: ...the dry running device is open If no dry running protection device is connected when commissioning takes place the unit will be stopped after 7 seconds If the dry running protection terminal is deactivated by means of a bridge the operator shall assume responsibility for any dry running that might occur 4 4 Manual mode Each pump can be started up in manual mode for 10 seconds via the control unit ...

Page 6: ...f elements 10 Pressure transmitter 11 Pressure reading indicator 12 Control system 13 Pump with drain and vent valve 14 Non return valve NRV 15 Discharge pipe 16 Accumulator discharge pressure side 17 Pressure reducer discharge pressure side 18 Distribution line downstream of moviBOOST 19 Consumer line downstream of moviBOOST 20 By pass line for direct connection only 21 Consumer line upstream of ...

Page 7: ...alling length limited expansion joints The unit must be accessible to allow maintenance and repair work 5 6 Installing a pressure reducer A length of approximately 600 mm must be provided on the inlet pressure side to accommodate a pressure reducer if necessary A pressure reducer must be installed if the inlet pressure fluctuation is so high that the PBU must be stopped or if the total system pres...

Page 8: ...must be reduced by 1 5 per additional degree A maximum cooling air temperature of 450 C must not be exceeded Storage up to 550 C 6 6 Humidity requirements Maximum relative humidity 50 at 400 C Condensation must be effectively precluded 6 7 Installation altitude Max 1000m above sea level For any higher altitude the power must be reduced accordingly Please contact your nearest KSB customer service c...

Page 9: ...operation If the master switch was turned off at any time during the above procedure the unit will not begin operation until after the pre set delay period 7 3 Checking the direction of rotation For test operation each pump must be started up individually to check the direction of rotation If a pump is found to be running in the wrong direction switch two phases on the motor terminal board 7 4 Fun...

Page 10: ...K key Confirm a setting Confirm a menu selection Move to the next digit when you are entering numbers Help key Displays a help text for each selected menu option 7 5 1 4 Display The six line display contains the following information Parameter No Level Selected parameter Selection list for this parameter v Date Time 7 5 1 1 LEDs The traffic light signals provide information about the pump system s...

Page 11: ... v Hysteresis Bandwidth 22 02 12 49 Example Changing the set point at Customer level The number of the current menu or parameter is displayed in the top left of the screen This four digit number indicates the path through the menu levels and thus allows you to quickly locate parameters see section 7 5 2 2 Displaying and changing parameters 7 5 1 5 Service interface The service interface allows a P...

Page 12: ...moviBOOST VP 7 5 2 Menu structure Main menu KSB logo actual value display 10 ...

Page 13: ...digit of parameter number 3 5 1 Press the third function key for Settings 3 1 appears on the top left of the screen Second digit of parameter number 3 5 1 Change the display 3 1 on the screen top left to 3 5 by pressing the navigation keys The confirm the selection press OK 3 5 1 appears on the top left of the screen You have reached the required parameter To change this parameter press OK again N...

Page 14: ...moviBOOST VP 7 7 Parameter list 12 ...

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Page 20: ...tivate by selecting automatic mode Warning Description Pump 4 out of service Pump 4 set to manual OFF via parameter 1 2 1 Deactivate by selecting automatic mode Pump 5 out of service Pump 5 set to manual OFF via parameter 1 2 1 Deactivate by selecting automatic mode Pump 6 out of service Pump 6 set to manual OFF via parameter 1 2 1 Deactivate by selecting automatic mode High water level Water leve...

Page 21: ...tch 9 Returning to service Return the unit to service as described under Commissioning start up 10 Maintenance 10 1 Operation monitoring All technical systems require a certain degree of monitoring The same applies to our package units for which the following checks and inspections are prescribed Check the unit s readiness for operation Check the operation check run if activated With the aid of th...

Page 22: ...sure table 7 Check automatic switching 8 Check the ON and OFF points of the unit 9 Check if the functional check run is working 10 Check the function of the overall system and compare the actual data with the name plate data 11 Check the water inlet inlet pressure lack of water monitoring flow monitoring and pressure reducer 12 Check the inlet tank and float valve if applicable Check the overflow ...

Page 23: ...moviBOOST VP 21 15 Electrical performance data ...

Page 24: ...moviBOOST VP 16 Shutoff head 22 ...

Page 25: ... purchase order l Start up pressure set too high Check setting 10 l l l l l l Pressure transmitter set incorrectly or Check setting 11 defective l l l Pre charge pressure of the accu too low Restore nitrogen cushion 12 l l l Defective accumulator Check integrity replace 13 l Defective mechanical seal Replace by new one 14 l l l Suction side pressure transmitter mano Check setting 15 metric switch ...

Page 26: ...t pressure monitoring pvor x _____________________ Value set at inlet pressure switch Stop pressure pA bar ______________ Inlet pressure pvor bar ______________ Pre charge pressure of accumulator pvor bar ______________ 4 Special information The system operator must notify the responsible water company of commissioning If in addition the system is operated with pressure vessels of groups III IV to...

Page 27: ... switch Briefly start up each pump manually and compare the fan impeller s direction of rotation with the arrow indicating the direction of rotation 10 Check the direction of rotation in automatic mode 11 Check the start and stop pressure readjust if required 12 Test the proper function of the lack of water and dry running protection equipment If not fitted make a relevant note in the commissionin...

Page 28: ...redients Disposal Methods 1 Pumps Paint Pump body Base frame Sludge to be disposed through authorised re processor Non ferrous parts a Impellers Diffusers b Bushes c Stage sleeves d Thrust plate To be disposed through authorized re processor e Wearing ring f Coupling Guard g Brg Guard Rubber Plastic Parts a Cover for NRV b Plastic cap To be disposed through authorized re processor c Nozzle blankin...

Page 29: ...moviBOOST VP NOTES ...

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