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KWP

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Summary of Contents for KWP

Page 1: ... available 4 3 1 2 6 Instructions for stuffing box packing arrangemet 4 3 1 3 Priming the pump 4 3 1 4 checking direction of rotation 4 3 2 Start up 4 3 3 Shutdown 5 4 Maintenance and lubrication 5 4 1 Supervision of operation 5 4 2 Lubrication and lubricant changes 5 4 2 1 Lubrication 5 4 2 2 Oil changes 5 4 2 2 1 Procedure 5 4 3 Preservation 5 5 Special instructions recommendations 5 5 1 Dismant...

Page 2: ...ie perfectly flush Fig 2 Provision of necessary ground plates To ensure silent running the pumping set can be mounted on vibration dampers please consult us first Compensators can be arranged between the pump nozzles and the suction and discharge lines After insertion of the foundation bolts the latter should be grouted in the foundation with grouting mix When the mix has set firm the base plate s...

Page 3: ...It must be possible to rotate the pump rotor without effort by hand at the coupling 3 Commissioning start up shutdown 3 1 Preliminary remarks regarding commissioning 3 1 1 Lubricants Oil lubricated bearings The bearing bracket should be filled with oil of either of the following types and specifications Recommended Lubricants Indian Oil Servosystem 46 Hindustan Petroleum Enclo 46 Bharat Petroleum ...

Page 4: ...ressure ring The inserted packing rings should then be compressed moderately with the aid of the stuffing box gland 452 and of the nuts Then the nuts should be slackened again by one to two complete turns and thereafter tightened lightly by hand The correct and even seating of the stuffing box gland 452 should be checked when the pump is subjected to suction pressure by inserting a feeler gauge be...

Page 5: ...your pump is fitted with a mechanical seal please follow the instructions of the seal manufacturer 3 1 4 Checking direction of rotation Check operating voltage of motor Check direction of motor rotation by switching it on for a short instant with the coupling disconnected It must correspond to the directional arrow on the bearing bracket and on the pump casing clockwise viewed from drive end 3 2 S...

Page 6: ...e inside the nozzles The packing should be removed from the stuffing box compartments and these should be sealed by oil soaked wooden half tubes each provided with two O rings in order to prevent the penetration of moisture not applicable to pumps fitted with mechanical seals CAUTION Only use acid free oils and greases when preserving the pump 5 Special instructions recommendations CAUTION If a co...

Page 7: ...should be examined for any sign of damage and if necessary replaced by new ones Flat gaskets should in principle always be replaced by new ones The antifriction bearings shaft bearing brackets and stuffing box components should be thoroughly cleaned in petrol or benzol Coat the fits of the individual components with graphite or a similar lubricant before reassembly this also applies to the screw t...

Page 8: ...2 2 3 4 4 5 230 Impeller 3 4 5 9 10 12 321 1 2 Deep groove ball brg 2P U 2 2 3 4 4 5 330 Bearing bracket 2 2 3 4 4 5 344 Bearing bracket lantern 2 3 4 5 6 7 452 Stuffing box gland 2 2 3 4 4 5 454 Stuffing box pr ring 2 2 3 4 4 5 456 Neck ring 2 2 3 4 4 5 458 Lantern ring 2 2 3 4 4 5 461 Stuffing box packing 2 2 3 4 4 5 507 Splash ring 2 2 3 4 4 5 524 Shaft prot sleeve 2 2 3 4 4 5 906 Impeller cap ...

Page 9: ...KWP 8 5 4 Sectional drawings and list of components 5 4 1 Standard bearing assembly ...

Page 10: ...ylindrical roller bearing 906 Impeller cap 330 Bearing bracket 908 01 Hex bolt dismantling 344 Bearing bracket lantern 923 Withdrawal nut 360 01 Bearing cover 931 Lock washer 360 02 Bearing end cover 932 01 02 Circlip 400 01 05 Flat gasket 940 01 02 Key 411 01 17 Flat gasket 901 01 04 Hex head bolt 412 01 O ring 902 01 02 Stud 421 01 02 Oil Seal 903 01 11 Plug 452 Stuffing box gland 914 02 03 Alle...

Page 11: ...w Adjust the gland as required 15 Excessive rotational speed Reduce speed applies to turbine or I C engine driven pump 2 3 17 Worn shaft seal Check condition of shaft seal and renew it if necessary Check flushing liquid or sealing liquid pressure 18 Grooving score marks or roughness on shaft protection sleeve surface Fit a new shaft protection sleeve 20 Stuffing box gland or seal cover incorrectly...

Page 12: ...KWP Notes 11 ...

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