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KSB Delta Solo Compact MVP Series, Installation & Operating Manual

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Contents

3 of 40

KSB Delta Solo Compact

Contents

Glossary ..................................................................................................................................................  5

1

General....................................................................................................................................................  6

1.1

Principles ........................................................................................................................................................... 6

1.2

Software changes ............................................................................................................................................. 6

1.3

Installation of partly completed machinery.................................................................................................... 6

1.4

Target group..................................................................................................................................................... 6

1.5

Other applicable documents............................................................................................................................ 6

1.6

Symbols ............................................................................................................................................................. 6

1.7

Key to safety symbols/markings....................................................................................................................... 7

2

Safety ......................................................................................................................................................  8

2.1

General.............................................................................................................................................................. 8

2.2

Intended use ..................................................................................................................................................... 8

2.3

Personnel qualification and personnel training ............................................................................................. 8

2.4

Consequences and risks caused by non-compliance with this manual ......................................................... 9

2.5

Safety awareness .............................................................................................................................................. 9

2.6

Safety information for the operator/user ....................................................................................................... 9

2.7

Safety information for maintenance, inspection and installation ................................................................ 9

2.8

Unauthorised modes of operation ................................................................................................................ 10

2.9

Electromagnetic compatibility (EMC)............................................................................................................ 10
2.9.1

Interference emission requirements ................................................................................................. 10

2.9.2

Line harmonics requirements............................................................................................................ 11

2.9.3

Interference immunity requirements ............................................................................................... 11

3

Transport/Temporary Storage/Disposal.............................................................................................  12

3.1

Checking the condition upon delivery .......................................................................................................... 12

3.2

Transport......................................................................................................................................................... 12

3.3

Storage/preservation ...................................................................................................................................... 12

3.4

Return to supplier .......................................................................................................................................... 13

3.5

Disposal ........................................................................................................................................................... 13

4

Description............................................................................................................................................  15

4.1

General description ........................................................................................................................................ 15

4.2

Designation..................................................................................................................................................... 15

4.3

Name plate...................................................................................................................................................... 15

4.4

Design details.................................................................................................................................................. 15

4.5

Configuration and function........................................................................................................................... 16

4.6

Noise characteristics ....................................................................................................................................... 17

4.7

Scope of supply............................................................................................................................................... 17

4.8

Dimensions and weight.................................................................................................................................. 17

4.9

Terminal wiring diagram ............................................................................................................................... 17

4.10 Potential equalisation .................................................................................................................................... 17

5

Installation at Site ................................................................................................................................  18

5.1

Installation ...................................................................................................................................................... 18

5.2

Checks to be carried out prior to installation............................................................................................... 18

5.3

Installing the pressure booster system .......................................................................................................... 19

5.4

Connecting the piping ................................................................................................................................... 19
5.4.1

Fitting an expansion joint ................................................................................................................. 20

5.5

Installing unpressurised inlet tanks ............................................................................................................... 20

5.6

Electrical connection ...................................................................................................................................... 21
5.6.1

Sizing the power cable ...................................................................................................................... 21

5.6.2

Connecting the external dry running protection device (optional) ............................................... 21

6

Commissioning/Start-up/Shutdown...................................................................................................  23

6.1

Commissioning/Start-up ................................................................................................................................. 23

Summary of Contents for Delta Solo Compact MVP Series

Page 1: ...Pressure Booster System KSB Delta Solo Compact KSB Delta Solo Compact MVP Installation Operating Manual ...

Page 2: ...tents provided herein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without the manufacturer s express written consent Subject to technical modification without prior notice KSB B V Alphen aan den Rijn Nederland 27 08 2019 ...

Page 3: ...erference immunity requirements 11 3 Transport Temporary Storage Disposal 12 3 1 Checking the condition upon delivery 12 3 2 Transport 12 3 3 Storage preservation 12 3 4 Return to supplier 13 3 5 Disposal 13 4 Description 15 4 1 General description 15 4 2 Designation 15 4 3 Name plate 15 4 4 Design details 15 4 5 Configuration and function 16 4 6 Noise characteristics 17 4 7 Scope of supply 17 4 8...

Page 4: ...re booster systems with configured frequency inverter drives 26 7 3 Programming 26 8 Servicing Maintenance 28 8 1 General information Safety regulations 28 8 2 Servicing Inspection 29 8 2 1 Supervision of operation 29 8 2 2 Maintenance schedule 29 8 2 3 Setting the pre charge pressure 30 9 Trouble shooting 31 10 Related Documents 33 10 1 General assembly drawings exploded views with list of compon...

Page 5: ...e of decontamination A certificate of decontamination is enclosed by the customer when returning the product to the manufacturer to certify that the product has been properly drained to eliminate any environmental and health hazards arising from components in contact with the fluid handled Dry running protection Dry running protection devices prevent the pump from being operated without the fluid ...

Page 6: ...f the software is prohibited This does not however apply to software updates supplied by KSB 1 3 Installation of partly completed machinery To install partly completed machinery supplied by KSB refer to the sub sections under Servicing Maintenance 1 4 Target group This operating manual is aimed at the target group of trained and qualified specialist technical personnel ð Section 2 3 Page 8 1 5 Oth...

Page 7: ...injury CAUTION CAUTION This signal word indicates a hazard which if not avoided could result in damage to the machine and its functions General hazard In conjunction with one of the signal words this symbol indicates a hazard which will or could result in death or serious injury Electrical hazard In conjunction with one of the signal words this symbol indicates a hazard involving electrical voltag...

Page 8: ... other applicable documents Only operate pressure booster systems which are in perfect technical condition Do not operate partially assembled pressure booster systems The pressure booster system must only handle the fluids described in the product literature of the respective design variant Never operate the pressure booster system without the fluid to be handled Observe the information on minimum...

Page 9: ...nd or regulations issued by the local energy supply companies If shutting down the pump does not increase potential risk fit an emergency stop control device in the immediate vicinity of the pump set during pump set installation 2 7 Safety information for maintenance inspection and installation Modifications or alterations of the pressure booster system are only permitted with the manufacturer s p...

Page 10: ...he first environment residential and office areas Class B C2 Frequency inverters with a supply voltage under 1000 V installed in the first environment residential and office areas that are neither ready to be plugged in connected nor are mobile and must be installed and commissioned by specialist personnel Class A Group 1 C3 Frequency inverters with a supply voltage under 1000 V installed in the s...

Page 11: ...ice environments The frequency inverter is designed such that the immunity requirements for industrial environments and thus the lower level requirements for residential and office environments are met and fulfilled The following relevant generic standards are used for the interference immunity test EN 61000 4 2 Electromagnetic compatibility EMC Part 4 2 Testing and measurement techniques Electros...

Page 12: ...n selected and is on hand 1 Remove the packaging Remove the caps from the connection openings 2 Check for any in transit damage 3 Transport the pressure booster system to the place of installation 4 Detach the pressure booster system from the pallet using a suitable tool 5 Attach the pressure booster system to the lifting equipment as illustrated 6 Lift it off the wooden skids Dispose of the woode...

Page 13: ... treated with anhydrous inert gas to ensure drying 4 Always complete and enclose a certificate of decontamination when returning the pressure booster system ð Section 12 Page 35 Always indicate any safety and decontamination measures taken NOTE If required a blank certificate of decontamination can be downloaded from the following web site www ksb com certificate_of_decontamination 3 5 Disposal WA...

Page 14: ...uipment marked with the adjacent symbol must not be disposed of in household waste at the end of its service life Contact your local waste disposal partner for returns If the used electrical or electronic equipment contains personal data the operator is responsible for deleting it before the equipment is returned ...

Page 15: ...A 50 Hz 3x400V N COS PHI 01 2018 1234567 01 123456789 54 10 1 14 13 12 6 11 10 9 8 7 2 5 4 3 Fig 1 Name plate example KSB Delta Compact 1 Type series 8 Dry running protection 2 Design 9 Power supply voltage 3 Number of pumps 10 Power supply frequency 4 Size 11 Maximum current input 5 Number of pump stages 12 Max operating pressure 6 Serial number 13 Enclosure 7 Month of production year of producti...

Page 16: ...eed control IP55 for pressure controlled starting and stopping Function fault indicated Setting the pressure via buttons or via bluetooth using an app Dry running protection Three LEDs signalling the operating status Colour LED indicating readiness for operation green Colour LED indicating a fault amber Colour LED indicating lack of water red 2 volt free contacts on terminals are provided for repo...

Page 17: ...can be reported via volt free contacts e g to the control station If the demand drops towards 0 the pressure booster system slowly runs down to the stop point and stops The pressure booster system is designed with dry running protection If the pump has not been in operation for 24 hours a test run is initiated Function Manual mode In manual mode a minimum flow is required to protect the pump again...

Page 18: ...the outline drawing The pressure booster system can be operated on the power supply network in accordance with the data on the name plate The place of installation is frost free The place of installation can be locked The place of installation is well ventilated A suitably dimensioned drain connection e g leading to a sewer is available If expansion joints are used take note of its creep resistanc...

Page 19: ... packaging before installing the pressure booster system Connect the pressure booster system s inlet line and discharge line to the corresponding site distribution lines NOTE To prevent the transmission of piping forces and solid borne noise installing expansion joints with length limiters is recommended Allow sufficient space for maintenance and repair work ü All structural work required has been...

Page 20: ...ooster system openings until just prior to installation ü The expansion joint has a length limiter with solid borne sound insulation so as to be able to absorb reaction forces 1 Install the expansion joint in the piping free of twist or distortion Never use the expansion joint to compensate for misalignment or mismatch of the piping 2 Tighten the bolts evenly and crosswise during assembly The ends...

Page 21: ...ischarge of the intermediate circuit 5 6 1 Sizing the power cable The cross section of the power cable must be sized for the total rated power requirement 5 6 2 Connecting the external dry running protection device optional ü An M12 plug is included in the scope of supply the pressure booster system has a connection for an external operator supplied dry running protection device NOTE Pressure boos...

Page 22: ...Site 22 of 40 KSB Delta Solo Compact 1983 848 01 EN Table 9 Pin assignment of the M12 plug Item Status Function 1 Not used 2 Normally closed contact Connected to DI2 3 Not used 4 Normally closed contact Connected to GND ...

Page 23: ... only be carried out in full compliance with all pertinent VDE German Association of Electrical Engineers regulations NOTE In individual cases an earth leakage circuit breaker may trip when the pressure booster system is first commissioned This is caused by total discharge of the intermediate circuit ü The pipe unions between the pump and the piping have been re tightened ü The cooling air inlet a...

Page 24: ... name plate data 3 Check the earthing system taking measurements 4 Check the mechanical connection to the water mains Re tighten the flange bolting and pipe unions 5 Prime and vent the pressure booster system from the inlet side 6 Check inlet pressure 7 Check the start up pressure re adjust if necessary 8 Test the proper function of the lack of water and dry running protection equipment 9 Vent the...

Page 25: ...e a month and once every three months for approximately five minutes during prolonged shutdown periods This will prevent the formation of deposits within the pump and the pump intake area The pressure booster system is removed from the pipe and stored ü The pressure booster system has been properly drained 1 Spray coat the inside wall of the pump casings and in particular the impeller clearance ar...

Page 26: ...e measured pressure to the set pressure the higher the flashing frequency 3 Yellow alarm LED 4 The start stop button serves to start up the pump 5 Green SET LED The green SET LED starts flashing when the pressure booster system is ready for constant pressure mode 6 buttons for setting the pressure buttons for adjusting the motor speed in manual mode 7 2 Pressure booster systems with configured fre...

Page 27: ...cy When the set value is reached the green operating status LED 2 is lit continuously To stop the pump press the Start Stop button 4 The green operating status LED 2 extinguishes Adjusting the pressure A pressure gauge is fitted in the discharge line Slightly opening one of the consumer installations facilitates pressure adjustment Adjusting the pressure Start up the pump press the Start Stop butt...

Page 28: ...port devices lifting equipment and lifting tackle to move heavy assemblies or components WARNING Unintentional start up of pressure booster system Risk of injury by moving parts Make sure the pressure booster system has been de energised before commencing work on the pressure booster system Make sure that the pressure booster system cannot be started up unintentionally WARNING Unqualified personne...

Page 29: ... off element is not permitted heating up of the fluid Observe the temperature limits in the data sheet and in the section on operating limits While the pump is in operation observe and check the following If activated check the functional check run Measure the actual start up pressure and stop pressure of the pump sets with a pressure gauge Compare the values with the specifications on the name pl...

Page 30: ... system The best storage volumes are achieved with the following settings mean value Value 0 9 at start up pressure 3 bar Value 0 8 at start up pressure 3 bar Example 1 pE 5 bar 5 bar 0 9 4 5 bar With a start up pressure of 5 bar the pre charge pressure of the accumulator must be 4 5 bar Example 2 pE 2 bar 2 bar 0 8 1 6 bar With a start up pressure of 2 bar the pre charge pressure of the accumulat...

Page 31: ...nterchange two phases of the power supply between frequency inverter and motor Caution Prior to opening the device wait at least 10 minutes for any residual voltage to dissipate System pump does not start No voltage at the terminals Check power supply Dry running protection has tripped Re establish water supply Reset system Check that the supply tank is filled with water and that the supply line t...

Page 32: ... to 0 Only after the system has been de energised can it be re started 2x The maximum motor current is higher than the set limit 3x Sensor alarm sensor not connected or incorrectly connected or output current below 2 mA 4x Overheating alarm temperature at NTC thermistor exceeds 70 C 5x Frequency inverter alarm current too high De energise the system pull the mains plug or set the master switch to ...

Page 33: ...91 743 90 742 01 742 02 79 2 691 595 655 Fig 6 KSB Delta Solo Compact MVP Table 15 List of components Part No Description Part No Description 79 2 Measuring transducer 691 Pressure gauge 591 Accumulator 742 01 02 Lift check valve 595 Anti vibration pad 743 90 Ball valve 655 Pump 838 Pressure switch3 The individual parts of the pump set are shown in the product literature of the pump set 3 Optional...

Page 34: ...EU Restriction of the use of certain hazardous substances in electrical and electronic equipment RoHS 2014 30 EU Electromagnetic Compatibility EMC The manufacturer also declares that the following harmonised international standards have been applied ISO 12100 EN 809 EN 60204 1 EN 806 2 Person authorised to compile the technical file Menno Schaap Manager Competence Centre Products KSB B V Subsidiar...

Page 35: ...g cover bearing ring carrier plain bearing inner rotor has been removed from the pump and cleaned In cases of containment shroud leakage the outer rotor bearing bracket lantern leakage barrier and bearing bracket or intermediate piece have also been cleaned For canned motor pumps the rotor and plain bearing have been removed from the pump for cleaning In cases of leakage at the stator can the stat...

Page 36: ...data refer to the wiring diagram Start up pressure pE bar Inlet pressure monitoring pinl x setting of inlet pressure switch Stop pressure pA bar Inlet pressure pinl bar Pre charge pressure of accumulator ppre charge bar The operator or operator s representative herewith confirms to have received instructions on how to operate and service the pressure booster system The relevant circuit diagrams an...

Page 37: ...C Directive 10 Event of damage 6 I Installation 16 Installation at site 18 19 Intended use 8 Interference emissions 10 K Key to safety symbols markings 7 M Maintenance work 29 O Operating limits 8 Other applicable documents 6 P Partly completed machinery 6 Personnel 8 Q Qualification 8 R Return to supplier 13 S Safety 8 Safety awareness 9 Scope of supply 17 W Warnings 7 Warranty claims 6 ...

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Page 40: ...KSB B V Kalkovenweg 13 2401 LJ Alphen aan den Rijn Netherlands 1983 848 01 EN ...

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