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8 Trouble-shooting

18 of 24

Controlmatic E.2

A B C D Indicator lamps

Possible cause

Remedy

-

-

- Green indicator lamp is lit

(ready for operation).
Yellow indicator lamp is lit
(operation).

Power

On

Failure

Reset

Minor leakage in the system

Eliminate leakage at the consumer
installations and pipe unions.

-

-

-

Green indicator lamp is lit
(ready for operation).
Yellow indicator lamp is lit
(operation).

Power

On

Failure

Reset

Severe leakage

Check the shut-off valves and the
piping, and repair.

Reset button is jammed.

Call in customer service.

Flow detection is prevented by sand
or other solids blocking the check
valve.

Disconnect the automatic control
unit from the power supply and
flush it through to remove any
solids. 
Call in customer service if necessary.

Electronic components defective

Call in customer service.

Summary of Contents for Controlmatic E

Page 1: ...Automatic Control Unit Controlmatic E 2 Installation Operating Manual...

Page 2: ...ontents provided herein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without the manuf...

Page 3: ...Configuration and function 10 4 6 Technical data 11 4 7 Fluids handled 11 4 8 Displays and indicator lamps 11 5 Installation at Site 12 5 1 Safety regulations 12 5 2 Checks to be carried out prior to...

Page 4: ...of trained and qualified specialist technical personnel 1 3 Other applicable documents Table 1 Overview of other applicable documents Document Contents Operating manual Description of the proper and s...

Page 5: ...conjunction with the signal word CAUTION this symbol indicates a hazard for the machine and its functions 2 2 General This operating manual contains general installation operating and maintenance inst...

Page 6: ...ist technical personnel 2 5 Consequences and risks caused by non compliance with this manual Non compliance with this operating manual will lead to forfeiture of warranty cover and of any and all righ...

Page 7: ...l unit upon receipt and check for in transit damage 2 Report any in transit damage to the manufacturer immediately 3 Dispose of packaging material in accordance with local regulations 3 3 Storage If t...

Page 8: ...ntrolmatic E 2 3 4 Disposal NOTE Due to certain components it contains the device is classified as special waste and meets RoHs 2011 65 EC requirements Once decommissioned the device must be properly...

Page 9: ...10 bar Q max 10m h made in EU 1 2 3 4 5 6 7 Johann Klein Stra e 9 Deutschland 67227 Frankenthal KSB SE Co KGaA Fig 1 Name plate example 1 S serial number 13 device version 16 year of construction 201...

Page 10: ...signal lamp 5 is lit When a shut off valve in the piping is opened the system pressure decreases and the pump is started up The system pressure is indicated at the pressure gauge 2 The pump starts to...

Page 11: ...data Table 7 Performance data Characteristic Value Maximum operating pressure 10 bar Maximum amperage 10 A Fluid temperature 0 60 C Maximum flow rate 10 m3 h Minimum flow rate 0 09 m3 h Minimum start...

Page 12: ...ent conditions Characteristic Value Temperature during operation 0 C to 50 C Relative humidity Non condensing Installation altitude Max 1 000 m above MSL 5 3 Connecting the automatic control unit CAUT...

Page 13: ...atic control unit Use suitable connecting elements to connect the pump s discharge line directly to the pump discharge nozzle The diameter of the connecting line must at least equal the diameter of th...

Page 14: ...sumer installation If the red indicator lamp lights up again repeat the above procedure The pump stops after 5 seconds The system will now start up automatically as soon as a consumer installation is...

Page 15: ...Remove the automatic control unit from the piping Rinse off with clean water Press in the check valve at the automatic control unit and shake water out of the automatic control unit Leave the automat...

Page 16: ...7 Maintenance 16 of 24 Controlmatic E 2 7 Maintenance Check the proper functioning of the automatic control unit once per year...

Page 17: ...ocked Unplug and re plug the unit The pump must start up within 5 seconds Green indicator lamp is lit ready for operation Red indicator lamp is lit fault Power On Betrieb Failure Reset On Lack of wate...

Page 18: ...en indicator lamp is lit ready for operation Yellow indicator lamp is lit operation Power On Failure Reset Severe leakage Check the shut off valves and the piping and repair Reset button is jammed Cal...

Page 19: ...Related Documents 19 of 24 Controlmatic E 2 9 Related Documents 9 1 Installation information W01 000 bar 1 220 V 240 V Fig 4 Horizontal pump dry installed W01 000 bar Fig 5 Vertical pump dry installe...

Page 20: ...9 Related Documents 20 of 24 Controlmatic E 2 W01 000 bar W01 000 bar 1 220 V 240 V Fig 6 Wet installation...

Page 21: ...isions of the following Directives as amended from time to time Electromagnetic Compatibility Directive 2014 30 EU Low voltage Directive 2014 35 EU The manufacturer also declares that The following ha...

Page 22: ...ntrolmatic E 2 Index C Commissioning start up 14 D Design 9 Designation 9 Disposal 8 F Faults Causes and remedies 17 N Name plate 9 O Other applicable documents 4 S Safety 5 Safety awareness 6 Storage...

Page 23: ......

Page 24: ...KSB SE Co KGaA Johann Klein Stra e 9 67227 Frankenthal Germany Tel 49 6233 86 0 www ksb com 5125 85 03 EN...

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