KSB Calio S Installation & Operating Manual Download Page 1

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High-efficiency Circulator Pump

Calio S

Installation/Operating Manual

Summary of Contents for Calio S

Page 1: ...High efficiency Circulator Pump Calio S Installation Operating Manual...

Page 2: ...ts provided herein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without the manufactur...

Page 3: ...supplier 12 3 5 Disposal 12 4 Description 13 4 1 General description 13 4 2 Product information as per Regulation No 1907 2006 REACH 13 4 3 Designation 13 4 4 Name plate 14 4 5 Design details 15 4 6...

Page 4: ...ol 33 7 2 3 Proportional pressure control 34 7 2 4 Open loop control 36 7 3 Functions 37 7 3 1 Setback operation 37 7 3 2 Dynamic control 39 7 3 3 Protective functions 41 7 3 4 Saving data 41 7 3 5 Fa...

Page 5: ...or accessories Pump set Complete pump set consisting of pump drive additional components and accessories Setback operation Setback Operation avoids running the pump set at an unchanged control curve...

Page 6: ...im under warranty 1 2 Target group This operating manual is aimed at the target group of trained and qualified specialist technical personnel Section 2 3 Page 9 1 3 Other applicable documents Table 1...

Page 7: ...us injury Electrical hazard In conjunction with one of the signal words this symbol indicates a hazard involving electrical voltage and identifies information about protection against electrical volta...

Page 8: ...arrow Markings for connections Name plate The operator is responsible for ensuring compliance with all local regulations not taken into account 2 2 Intended use The pump set must only be operated in...

Page 9: ...y and all rights to claims for damages Non compliance can for example have the following consequences Hazards to persons due to electrical thermal mechanical and chemical effects and explosions Failur...

Page 10: ...en disconnected from the power supply de energised The pump set must have cooled down to ambient temperature Pump pressure must have been released and the pump must have been drained When taking the p...

Page 11: ...waterproof material and protect against condensation CAUTION Wet contaminated or damaged openings and connections Leakage or damage to the pump Clean and cover pump openings and connections as require...

Page 12: ...iers electronic devices components and instruments Uncontrolled magnetic attraction forces between magnet equipped components tools or similar Keep a safety distance of at least 0 3 m WARNING Fluids h...

Page 13: ...chemically and mechanically aggressive to the pump materials 4 2 Product information as per Regulation No 1907 2006 REACH For information as per chemicals Regulation EC No 1907 2006 REACH see https ww...

Page 14: ...A201920 XXXX1 Fig 1 Name plate example 1 Type series size 7 Production number 2 Mains voltage frequency 8 Current input 3 Thermal class 9 Pressure class 4 Enclosure 10 Temperature class 5 Power input...

Page 15: ...s Connections Screw ended Operating modes Automatic mode with constant pressure control or proportional pressure control Open loop control via setpoint setting Automatic functions Continuously variabl...

Page 16: ...by the fluid handled The electronic system housing is equipped with a plug type connector The lubricating system and high quality ceramic bearings ensure smooth running and a long service life The in...

Page 17: ...e included in the scope of supply Pump set Sealing elements Electrical plug type connector with straight and angled plug housing Two piece thermal insulation shell only for overall length 180 mm Insta...

Page 18: ...missible ambient conditions and the pump set s type of enclosure Observe the permissible ambient temperatures Ambient temperatures 0 C are not permitted In the event of outdoor installation fit a prot...

Page 19: ...ally installed pump sets whose direction of flow is downwards Fit a vent valve at the highest point of the suction line NOTE Installing shut off valves upstream and downstream of the pump set is recom...

Page 20: ...element in the opposite pipe union 6 Tighten the pipe union hand tight with a suitable tool 5 4 Connecting the piping WARNING Hot surface Risk of burns Never touch a pump set when it is in operation W...

Page 21: ...without transmitting any stresses or strains 1 Thoroughly clean flush and blow through all vessels piping and connections especially of new installations 5 5 Fitting the enclosure insulation WARNING T...

Page 22: ...atal injury due to electric shock The plastic housing must not be opened WARNING Incorrect connection to the mains Damage to the power supply network short circuit Observe the technical specifications...

Page 23: ...ely accessible 5 Strip the power cable as shown in the respective illustration Strip about 18 mm of the earth conductor sheath Strip about 13 mm of the neutral conductor sheath and L conductor sheath...

Page 24: ...degrees 8 Slide the contact insert into the plug housing until you can hear it engage Make sure the projection is positioned correctly 1 Click Fig 7 Fastening the contact insert to the plug housing 1...

Page 25: ...when the vent plug is opened Risk of electric shock Risk of scalding Loosen the vent plug do not remove it Protect the electric components against escaping fluid Wear protective clothing e g gloves CA...

Page 26: ...ll Prime the pump as per operating instructions Always operate the pump within the permissible operating range WARNING Hot surfaces pump and piping take on the temperature of the fluid handled Risk of...

Page 27: ...2 2 Ambient temperature CAUTION Operation outside the permissible ambient temperature Damage to the pump set Observe the specified limits for permissible ambient temperatures Observe the following par...

Page 28: ...amage to the pump Never use the pump to handle corrosive combustible or explosive fluids Never use the pump to handle waste water or abrasive fluids Do not use the pump for foodstuff applications Heat...

Page 29: ...the discharge line 2 Switch off the pump set For prolonged shutdown periods CAUTION Risk of freezing during prolonged pump shutdown periods Damage to the pump Drain the pump and the cooling heating ch...

Page 30: ...ng fluid As soon as the work is completed properly re install and re activate any safety relevant devices and protective devices For returning the equipment to service observe the sections on commissi...

Page 31: ...ed display The values are displayed with the corresponding units Fig 8 Display Symbols The symbols indicate operating modes functions and settings Lit symbols indicate the active operating mode functi...

Page 32: ...ded operating mode This operating mode offers an extended control range with additional potential savings compared to Constant pressure Control p c Depending on the balancing of branch circuits unders...

Page 33: ...Fig 9 Constant pressure Control function Setting Table 14 Selecting Constant pressure Control and the setpoint Step 1 Activating the setting mode Press and hold the control button for 3 seconds This w...

Page 34: ...variable speed system and optimises the operating point accordingly Function Within the permissible flow rate range the Proportional pressure Control decreases or increases the discharge head setpoin...

Page 35: ...7 Operation 35 of 52 Calio S 1157 8117 01 EN H Hmax HS Hmin Q Fig 12 Proportional pressure Control settings...

Page 36: ...en loop Control flashes Step 3 Changing the setpoint Increase or decrease the setpoint by pressing the control buttons or respectively The bar diagram shows the active speed level Setpoint 1 1 bar fla...

Page 37: ...is recommended e g for underfloor heating systems combined with condensing boilers or heat pumps When the Setback Operation function is active the pump set switches between night mode and day mode Ni...

Page 38: ...Press the control button for a minimum of 0 5 seconds until the symbol for Setback Operation flashes Step 3 Enabling disabling Setback Operation Enable or disable Setback Operation by pressing the con...

Page 39: ...system characteristic curve is known e g hydraulic balancing Set the setpoint manually Select a control curve that is minimally above the characteristic curve See type series booklet Activating Dynam...

Page 40: ...ic Control Enable or disable EcoMatch by pressing the control buttons or respectively 0 Dynamic Control disabled 1 Dynamic Control enabled Step 4 Saving the Dynamic Control status Press and hold the c...

Page 41: ...e data that were active before the pump set was last switched off 7 3 5 Fault messages Function The pump set indicates errors by showing an error code on the display Fig 16 Display of error code E8 mo...

Page 42: ...ddresses booklet or visit www ksb com contact on the Internet The pump set is almost maintenance free If the pump set has not been in operation for a prolonged period of time or if the system severely...

Page 43: ...of the terminal wiring compartment switch off the supply voltage and ensure that it cannot be switched on again unintentionally Only open the cover of the terminal wiring compartment to connect disco...

Page 44: ...N Strong magnetic field in the pump rotor area Interference with magnetic data carriers electronic devices components and instruments Uncontrolled magnetic attraction forces between magnetic component...

Page 45: ...e the pump set and make sure the pump set cannot be started up unintentionally 2 Disconnect the plug type connector from the pump set 3 Lever out the contact insert with a suitable tool as shown in th...

Page 46: ...Page 41 Spanner symbol shown on display Service mode activated Reset the control system Check the power supply and fuses Disconnect the plug power cable or press control buttons and simultaneously fo...

Page 47: ...ts 10 1 Sectional drawing with list of components 102 310 230 817 818 814 81 59 Fig 18 Sectional drawing Table 22 List of components Part No Description Part No Description 102 Volute casing 817 Can 2...

Page 48: ...016 are observed Ecodesign for Energy Related Products Regulations 2010 The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012 Electromagnet...

Page 49: ...nsity 28 I Installation at site 18 Intended use 8 K Key to safety symbols markings 7 M Manual functions 15 N Name plate 14 O Operating limits 27 Operating modes 15 Other applicable documents 6 P Pipin...

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Page 52: ...KSB SE Co KGaA Johann Klein Stra e 9 67227 Frankenthal Germany Tel 49 6233 86 0 www ksb com 1157 8117 01 EN...

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KSB Calio S, Installation & Operating Manual

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