KSB BOA-Control Operating Manual Download Page 36 | Manualshive

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KSB SE & Co. KGaA

Johann-Klein-Straße 9 • 67227 Frankenthal (Germany)

Tel. +49 6233 86-0

www.ksb.com

0570.88/17-EN

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Summary of Contents for BOA-Control

Page 1: ...Balancing and Shut off Valve BOA Control BOA Control IMS Operating Manual...

Page 2: ...ntents provided herein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without the manufa...

Page 3: ...ransport 12 4 3 Storage preservation 13 4 4 Return to supplier 13 4 5 Disposal 14 5 Valve Description 15 5 1 General description 15 5 2 Marking 15 5 3 Control Valves Measurement Valves 15 5 3 1 BOA Co...

Page 4: ...8 2 5 Tightening torques 31 8 2 6 Bolt lengths for flange connections 31 9 Trouble shooting 32 10 EU Declaration of Conformity 33 10 1 EU Declaration of Conformity for BOA Control BOA Control IMS 33 1...

Page 5: ...any environmental and health hazards arising from components in contact with the fluid handled EKB Electrostatic plastic coating EPDM Ethylene propylene diene rubber Pressure Equipment Directive PED T...

Page 6: ...ype series booklet Description of the valve Flow characteristics1 Information on Kv and zeta values General assembly drawing2 Sectional drawing of the valve Sub supplier product literature3 Operating...

Page 7: ...trical hazard In conjunction with one of the signal words this symbol indicates a hazard involving electrical voltage and identifies information about protection against electrical voltage Machine dam...

Page 8: ...Consult the manufacturer if the valve is subjected to dynamic loads or any other additional influences Consult the manufacturer about any other modes of operation not described in the product literat...

Page 9: ...ct refer to the applicable national safety regulations and or regulations issued by the local energy supply companies 2 8 Safety information for maintenance inspection and installation Modifications o...

Page 10: ...e hot and or pose a health hazard Hazard to persons and the environment Collect and properly dispose of flushing fluid and any fluid residues Wear safety clothing and a protective mask if required Obs...

Page 11: ...impacts CAUTION Outdoor installation Damage due to corrosion Protect the valve appropriately against moisture CAUTION Painting of pipes Impairment of the valve s function and loss of information Prote...

Page 12: ...d subsequent shell and leak testing of the valve DANGER The valve could slip out of the suspension arrangement Danger to life from falling parts Only transport the valve in the specified position Neve...

Page 13: ...tore in the closed position Protect the valve from contact with solvents lubricants fuels or other chemicals 4 4 Return to supplier 1 Drain the valve as described in the manual 2 Flush and clean the v...

Page 14: ...ushing fluid and any fluid residues Wear safety clothing and a protective mask if required Observe all legal regulations on the disposal of fluids posing a health hazard 1 Dismantle the valve Collect...

Page 15: ...BOA Year of construction 20 Material Flow direction arrow Traceability of the material CE marking Identification number of the notified body 0036 Customer s marking e g plant system No etc Factory mar...

Page 16: ...to type series booklet 7128 1 BOA Control IMS complete with sensors for measuring flow rate and temperature BOA Control suitable for attaching sensors for measuring flow rate and temperature Straight...

Page 17: ...e of Health 5 3 1 4 Pressure temperature ratings Table 6 Test pressure and operating pressure PN DN Materials Shell test Leak test seat Permissible operating pressure7 With water Tests P10 and P11 to...

Page 18: ...tective cap Plastic 689 Insulation cap Plastic 903 Travel stop Galvanised steel 904 1 Locking device Galvanised steel 904 2 Travel stop Galvanised steel 914 Hexagon socket head cap screw Galvanised st...

Page 19: ...assembly consisting of 200 Stem Stainless steel min 13 Cr 401 Weld ring Stainless steel 442 Bellows X 6 CrNiTi 18 10 1 4541 454 Stuffing box ring Stainless steel 45 6 Stuffing box screw Galvanised ste...

Page 20: ...ad bolts 901 and hexagon nuts 920 for EN GJL 250 or by means of studs 902 for DN 350 EN GJS 400 18 LT and sealed to atmosphere by the joint ring 411 The stem 200 passage is sealed by means of the bell...

Page 21: ...Description 21 of 36 BOA Control BOA Control IMS BOA Control BOA Control IMS BOA Control EKB BOA Control IMS EKB 5 5 Dimensions and weights For dimensions and weights please refer to the type series...

Page 22: ...515 4 and flange gaskets e g to DIN EN 1514 made of materials approved for the respective valve size Always use all flange bolt holes provided when connecting the valve to the piping For details on fl...

Page 23: ...14 between the valve flanges and the pipe flanges Fit insulating bushes with centring collar made of polyamide between bolts and bolt holes CAUTION Flow in opposite direction of flow direction arrow M...

Page 24: ...ause valve failure For optimum measuring accuracy the following straight minimum upstream stabilisation distances free from any sources of potential interference must be provided irrespective of the i...

Page 25: ...n energy saving regulations Insulating BOA Compact EKB valves will extend the service life of the valve s plastic coating Fig 4 Proper diffusion tight insulation schematic Proper diffusion tight insul...

Page 26: ...ection cable to the sensor must not be changed without prior consultation The cable must only be extended using the extension cable available from KSB BOA Control can only be set and adjusted by means...

Page 27: ...quired install a strainer in the piping DANGER Surge pressure water hammer potentially occurring at high temperatures Danger to life caused by burns or scalds Do not exceed the valve s maximum permiss...

Page 28: ...ll preferably be used which are placed over the hexagon stem nut 925 after the handwheel has been removed 7 1 3 Travel stop The globe valves are always supplied set for maximum valve travel The settin...

Page 29: ...isk of scalding Never vent the valve by removing the bonnet cover bolting or gland packing Use appropriate spare parts and tools even in emergencies Before removing the valve from the piping ensure th...

Page 30: ...p the valves must be subjected to shell and leak testing to DIN EN 12266 1 NOTE Do not apply additional sealing agents to asbestos free gaskets In the case of valves with anti adhesive coatings only u...

Page 31: ...t installation of the valve the bolts and nuts must be made of the materials defined by this standard as a function of pressure and temperature for use within the scope of the Pressure Equipment Direc...

Page 32: ...smantle the bonnet cover bolting 902 920 901 2 Rework the seating faces of valve disc and body using a suitable re seating tool 3 Continue re seating until the seating faces exhibit a consistently smo...

Page 33: ...her standards codes DIN 3840 Suitable for Fluids in Group 2 Conformity assessment procedure Module H Name and address of the notified body responsible for approval and surveillance T V S D Industrie S...

Page 34: ...drained cleaned and decontaminated inside and outside prior to dispatch placing at your disposal We herewith declare that this product is free from hazardous chemicals biological and radioactive subst...

Page 35: ...K Key to safety symbols markings 7 M Maintenance 29 Marking 15 Materials BOA Control IMS DN 15 200 18 BOA Control IMS DN 250 350 19 O Operating data BOA Control IMS 16 Operating limits 8 Other applic...

Page 36: ...KSB SE Co KGaA Johann Klein Stra e 9 67227 Frankenthal Germany Tel 49 6233 86 0 www ksb com 0570 88 17 EN...

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