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BIC · Edition 09.22

EN-2

2 CHeCKInG tHe UsAGe

Burner for heating industrial thermoprocessing equip-
ment. Burners BIC or BICA can be used in conjunction 
with the ceramic tube set TSC in industrial furnaces or 
firing systems with brick lining or ceramic fibre lining. No 
burner block is necessary. For natural gas, town gas 
and LPG. Other types of gas on request. This function 
is only guaranteed when used within the specified 
limits – see also page 15 (10 Technical data). Any 
other use is considered as non-compliant. 

2.1 type label

Construction stage, rated capacity Q

max

, gas type and 

diameter of gas measuring orifice (as of construction 
stage E) – see type label. 

Elster GmbH

Osnabrück, Made in Germany

BIC 80HB-0/35-(16)F

     84032010

P 90; 105; 120 kW

Ø 12 mm

.3322

2.2 type code

BIC

 

Burner for gas, with connection for 

ceramic tube 

BICA

 

Burner for gas, with aluminium housing 

and connection for ceramic tube 

BICW

 

Burner for gas, with ceramic fibre insula-

tion (RCF) 

50-140

 

Burner size 

R

 

Cold air 

H

 

Hot air/high furnace temperature 

L

 

For high excess air and a large ignition 

range 

M

 

For menox low NOx operation 

B

 

Natural gas 

D

 

Coke oven gas, town gas 

G

 

Propane, propane/butane, butane 

M

 

Propane, propane/butane, butane (with 

mixer) 

L

 

Low calorific value gas 

F

 Biogas 

L

 

integrated pilot 

R

 

Reduced capacity 

-X

 

X mm length of steel tube as of furnace 

flange (L1) 

/X

 

X mm distance from furnace flange to 

front edge of burner head (L2) 

-(X)

 

Burner head identifier 

-(Xe)

 

Heat-resistant version 

A-Z

 

Construction stage 

H

 

High temperature version 

 

   

2.3 Part designations

1

4

5

3

6

7

2

8

9

Burner insert

Type label

Gas housing gasket

Air housing

Mounting flange for TSC (for BIC(A)..-0)

Mounting gasket (not included in the delivery)

Burner extension with clamping ring (for 
BIC(A)..-100, -200 …)

Clamping ring

Operating instructions – for more documents 
and calculation tools, see www.adlatus.org

2.4 Burner head

 

Check letter marking and identification marks on 
the burner head using the information provided 
on the type label.

2.5 Ceramic tube

type label

Length and diameter – see type label.

D-49018 Osnabrück Germany

TSC 65A048-300/35-

74924401

SI-1500

2.6 type code

tsC

 

Ceramic tube set 

50-140

 

Burner size 

A

 

Cylindrical shape 

B

 

Tapered shape 

020–180

 

Outlet diameter [mm] 

200–300

 

Length [mm] 

/35–, /135-

 

Distance from furnace flange 

to front edge of burner baffle plate [mm] 

si

 

Silicon-infiltrated SiC 

1500

 

Up to 1500°C 

  

Summary of Contents for BIC 100

Page 1: ...ust be installed and commissioned in accordance with the regulations and standards in force These instructions can also be found at www docuthek com 1 2 Explanation of symbols 1 2 3 a b c Action Instruction 1 3 Liability We will not be held liable for damage resulting from non observance of the instructions and non com pliant use 1 4 Safety instructions Information that is relevant for safety is i...

Page 2: ...operation B Natural gas D Coke oven gas town gas G Propane propane butane butane M Propane propane butane butane with mixer L Low calorific value gas F Biogas L integrated pilot R Reduced capacity X X mm length of steel tube as of furnace flange L1 X X mm distance from furnace flange to front edge of burner head L2 X Burner head identifier XE Heat resistant version A Z Construction stage H High te...

Page 3: ...formation of dust when dis mantling the burner insert and do not damage the surface of the internal insulation 1 2 3 4 Place the burner insert in such a way that the in sulators are protected against damage No burner extension 1 2 3 4 Centre the ceramic tube 5 6 7 Tighten the screws in a crosswise fashion Mounting flange and furnace flange must be flush With burner extension 1 2 3 Centre the ceram...

Page 4: ... 65 Rp 3 4 Rp 1 1 2 BIC 80 Rp 3 4 Rp 2 BIC 100 Rp 1 Rp 2 BIC 125 Rp 1 1 2 DN 65 BIC 140 Rp 1 1 2 DN 80 BICW 65 Rp 3 4 DN 65 BICW 80 Rp 3 4 DN 80 BICW 100 Rp 1 DN 80 BICW 125 Rp 1 1 2 DN 100 BICW 140 Rp 1 1 2 DN 125 Up to burner size 100 threaded connection as from burner size 125 flanged connection BICA 65 tube connection Threaded connection to DIN 2999 flange dimen sions to DIN 2633 PN 16 Install...

Page 5: ...ld flange K to air pipe P for air connection LA and use NPT thread adapter H for gas connection GA BIC 125 and BIC 140 H K GA LA P BICW GA LA K P H 14 16 17 3 6 Pilot connections on the BIC L Air connection la Rp 3 8 Gas connection ga as from burner size 65 Rp 1 4 la ga Pilot capacity 1 5 kW 3 7 Installing the burner insert WARNING BICW do not damage the surface of the insulation Avoid the formati...

Page 6: ...or burner ground to the burn er insert In the case of single electrode operation route the PE wire from the burner insert directly to the terminal on the automatic burner control unit WARNING High voltage risk It is essential that a high voltage warning label be attached to the ignition cable 7 For more detailed information on how to wire the ionization and ignition cables refer to the operating i...

Page 7: ...erature rises Fine adjustment should be carried out at max furnace temperature and at as high a capacity demand as possible 5 3 Notes on the flow rate curve If the gas density in the operating state differs from that reflected in the flow rate curve convert the pressures according to the local operating state pB pM δB δM δM Gas density reflected in the flow rate curve in kg m3 lb ft3 δB Gas densit...

Page 8: ... type label are equipped with gas flow adjustment to replace the restrictor in the gas pipe 5 7 Hot air compensation The combustion air pressure pair must be increased in hot air operating mode lambda constant 0 50 100 150 200 250 300 350 400 450 500 550 600 100 150 200 300 250 Air temperature C Air pressure p air The gas pressure is increased by 5 10 mbar The total burner capacity Pgas rises as t...

Page 9: ...heck the air pressure pair 5 10 Preparing the gas pressure measurement for low fire and high fire 1 Connect all measuring devices for subsequent fine adjustment of the burner Leave the gas supply closed Gas measuring nipple G outside dia 9 mm 0 35 5 11 Burners without gas measuring orifice 1 Read the gas pressure pgas for the required flow rate Q from the enclosed flow rate curve for cold air mbar...

Page 10: ...with approx 10 turns 3 4 Loosen the lock nut only 5 Q Set flow rate Q 6 7 8 Gaszufuhr öffnen 9 Ignite the burner The safety time of the automatic burner control unit starts to elapse 10 If no flame forms check and adjust the gas and air pressures of the start gas adjustment 11In the case of operation with bypass e g when using an air gas ratio control check the bypass nozzle and adjust if required...

Page 11: ...r flow rates if possible De termine the lambda value and readjust the settings if required 6 5 Tightness test DANGER Escaping gas Danger from a leakage at the gas connections Check the gas connections on the burner for leaks immediately after commissioning the burner 1 2 3 4 Avoid condensation due to the furnace atmos phere entering the burner body While the burner is switched off at furnace tempe...

Page 12: ...ried out by authorized trained personnel only DANGER Risk of burning Outflowing flue gases and burner components are hot We recommend that all the gaskets removed during maintenance work be replaced The appropriate gasket set is available separately as a spare part 1 Check the ionization and ignition cables 2 Measure the ionization current The ionization current must be at least 5 µA and must not ...

Page 13: ...lectrode from ground pin or gas nozzle 2 0 5 mm 0 08 0 02 2 0 5 mm 0 08 0 02 inch 6 When the furnace chamber has cooled down check the burner tube and burner block through the furnace flange Replace the gas housing gasket 7 8 9 10 Tighten burner insert in a crosswise fashion BIC A 50 to 100 with max 15 Nm 11 lb ft BIC 125 to 140 with max 30 Nm 22 lb ft 11 Connect the system to the electrical power...

Page 14: ...ner is adequately grounded Note the automatic burner control unit operat ing instructions No ignition spark is created Check the ignition cable Check the voltage supply and wiring Check whether the burner is adequately grounded Check the electrode see page 12 7 Maintenance Defective insulator on the electrode ignition spark jumps over incorrectly Check the electrode Burner performs a fault lock ou...

Page 15: ...corro sion resistant stainless steel Ambient conditions 20 C to 180 C 68 F to 356 F outside the ther moprocessing system no condensation permitted painted surfaces may corrode Maximum furnace temperature 1450 C 2642 F Maximum air temperature BIC up to 450 C 842 F BICA up to 200 C 392 F BICW up to 600 C 1112 F 10 1 Ceramic tube Material SI 1500 Maximum furnace temperature up to 1450 C 2642 F Maximu...

Page 16: ...lfilled RoHS II 2011 65 EU The partly completed machine may only be com missioned once it has been established that the machine into which the product mentioned above is to be incorporated complies with the provisions of the Machinery Directive 2006 42 EC Elster GmbH 14 CERTIFICATION 14 1 Eurasian Customs Union The products BIC meet the technical specifications of the Eurasian Customs Union 14 2 C...

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