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Krendl 5200-P, Owner'S Manual, Page: 3 / 36

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Krendl 5200-P Owner'S Manual Download Page 3

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

UNPACKING & INSPECTING EQUIPMENT . . . . . . . . . . . . 2

GENERAL SAFETY INFORMATION . . . . . . . . . . . . . . . . . 2-5

DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

RETURNED GOODS PROCEDURE . . . . . . . . . . . . . . . . . . 9

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

BASIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13

OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . 14-17

GENERAL MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . 18-21

ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . 23-24

SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-31

GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

SERVICE RECORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Table of Contents

MODEL #5200-P

Summary of Contents for 5200-P

Page 1: ...0 P Fiber Moving Equipment KRENDL MACHINE COMPANY 1201 SPENCERVILLE AVE DELPHOS OHIO 45833 TELEPHONE 419 692 3060 FAX 419 695 9301 E MAIL krendl krendlmachine com WEB SITE www krendlmachine com 50 YEARS OF QUALITYAND SERVICE ...

Page 2: ...OF KRENDL EQUIPMENT THISISYOUR MODEL 5200 P OWNER S MANUAL FORASSUREDSAFETYANDCONFIDENCE PLEASEREADTHIS MANUALCAREFULLYBEFOREINSTALLINGANDOPERATINGYOUR MACHINE KRENDL E MAILADDRESS IS krendl krendlmachine com KRENDLWEB SITE IS www krendlmachine com ...

Page 3: ... WARRANTY 8 RETURNED GOODS PROCEDURE 9 SPECIFICATIONS 9 BASIC COMPONENTS 10 INSTALLATION 11 13 OPERATING INSTRUCTIONS 14 17 GENERAL MAINTENANCE 18 21 ELECTRICAL SYSTEM 22 TROUBLESHOOTING 23 24 SPARE PARTS LIST 24 PARTS LIST 25 31 GLOSSARY 32 SERVICE RECORD 33 Table of Contents MODEL 5200 P ...

Page 4: ...y trucking company immediately and file a claim for damages saving all packaging materials for inspection Our warranty covers manufacturer s defects only If Krendl Machine Company delivered or set up your machine and any parts are missing or damaged notify the authorized representative before they leave Krendl Machine Company Telephone 419 692 3060 1201 Spencerville Avenue Fax 419 695 9301 Delphos...

Page 5: ...ing or bumping Completely remove machine from the packaging and from any shipping pallet or skid to which it might be attached In addition completely remove all shipping materials from inside the machine Check that all parts are included as stated on the list below ACCESSORIES INCLUDED 150 REMOTE CONTROL CORD MULTIMETER SPANNER WRENCH FOR BELT TENSIONERS 50 CHAIN MASTER LINK SECTION OF CHAIN FOR C...

Page 6: ...machine or when compartment or electrical control doors need to be opened 8 If a malfunction occurs while running the machine turn it off immediately follow the directions under item 6 and correct the problem prior to restarting the machine 9 Keep body and all clothing away from rotating equipment Rotating shafts can be dangerous 10 Always wear proper safety equipment when operating the machine Th...

Page 7: ... machine Be Safe Make sure machine is properly grounded Protect all electrical supply cords from sharp objects moisture and other potentially hazardous materials Keep power cords in good repair Electrical service must be performed by a qualified electrician Be Safe Disconnect power supply before inspecting or adjusting unit Be Safe Consult a qualified technician to answer questions before attempti...

Page 8: ...chains belts and pulleys are correctly aligned and tensioned Pieces of bag are not left in the machine as this can bind and stall your machine This machine should only be used with good quality fibers that are dry undamaged and that meet a certain industry specification or quality standards IF THERE ARE ANY QUESTIONS WITH YOUR KRENDL MACHINE DO NOT HESITATE TO CONTACT US AT 1 800 459 2069 General ...

Page 9: ...ping the filter clean will result in longer blower life and better performances Opens and closes the material feed gate which in turn controls the production Identifies position of material feed gate Machine should be used with these products Made in the U S A Emergency stop button for machine Take caution when handling electrical cords or electrical shock or death may result Read manual before op...

Page 10: ...ch time machine cycle starts an audible alarm warns the opera tor that the machine is about to come on Indicates that this outlet is intended for only the wireless remote Each time machine cycle starts an audible alarm warns the operator that the machine is about to come on Indicates that this outlet is intended for only the remote control outlet Each time machine cycle starts an audible alarm war...

Page 11: ...on or use of the blowing equipment not in accordance with the Company recom mendations This limited warranty does not cover the free replacement of component parts that become inoperative due to wear and usage and need to be replaced on a regular basis including but not limited to airlock seal s agitator s shredder s auger s fuse s switch es clutch es hose s shaft seal s chain s belt s sprocket s ...

Page 12: ... cannot guarantee performance of the 5200 P machine if hoses are undersized worn damaged or hoses other than those we recommend are used BEFORE YOU RUN THIS MACHINE PLEASE READ THE REST OF THIS MANUAL RETURNED GOODS PROCEDURE IF MACHINE WAS NOT PURCHASED DIRECTLY FROM KRENDL MACHINE COMPANY CON TACT YOUR SUPPLIER DISTRIBUTOR When returning products to Krendl for repair first obtain a return goods ...

Page 13: ...mount of fiber dropping into the airlock by controlling size of airlock opening E Speed Reducer Increases output power while decreasingspeedofagitator airlockdrivemotor F Agitator Conditions fiber in the hopper G Hopper Upper unit of machine holding fiber Illustration 2 H Main Control Panel Connects with main power allowing operation of unit at machine or Remote Cord I Kill Switch Safety device fo...

Page 14: ...s Fork Lift means to lift the machine Pry Bars Basic Wrenches 5 hole saw 2 hole saw INSTALLATION INSTRUCTIONS 1 Place the machine in either of the two locations so that the machine will not be in the way of the truck s doors and you are still able to open the hood of the machine 2 Using illustration 3 as a reference check under the truck body that the opening will not interfere with any truck comp...

Page 15: ... four hold down holes located in the bottom of the base flange Again check the underside of the truck body for any obstructions Use 1 2 bolts and nuts to bolt the base to the truck floor 7 Run hydraulic lines to the machine 8 Attach hydraulic lines to the hydraulic motor Note The shaft on the hydraulic motor should be running counter clockwise If the motor is running in the wrong direction disconn...

Page 16: ... into the floor of the truck If you need more information please call your sales agent Your Krendl Model 5200 P Machine is now ready for operation Your Krendl Model 5200 P Machine was checked and thoroughly run before it was shipped but it is always a good idea to check all belts and chains for proper tension and that all fluid levels are checked and topped off where required 15 Amp Circuit Breake...

Page 17: ...cord is in the OFF position Now you may plug in the remote control cord 5 With truck engine running engage PTO Make sure PTO is running at proper speed With Main Disconnect ON generator voltmeter should read 120 volts 6 Your machine is now ready for operation Note Agitator motor and blower should only be operated with steady or constant flow of electricity between 110 120 volts Note When using ext...

Page 18: ...un unless start button is pressed after Kill Switch is out and red Main Disconnect Switch is on See illustration 5 5 Select operating mode on 4 Position Selector Switch from one of the following options Remote Remote control hand pendant will control machine Off Machine will not run overrides remote hand pendant Blower Only the blower will run continuously manual control at machine Agitator Feed B...

Page 19: ...ols of your machine contain the blower and slidegate controls to adjust your machine for each application and type of fiber See illustration 7 on page 17 Blower control air and slidegate material feed are adjusted according to TYPE OF MATERIAL Cellulose and fiberglass have different textures and densities that respond to machine settings HOSE Corrugations or roughness of interior surface diameter ...

Page 20: ...blower valve while closing the slidegate proportionally This will increase the distance fiber can be blown through the hose while decreasing the blowing production rate lbs per hour blown See illustration 7 Shredder Assembly This unit is supplied with a shredder assembly airlock agitator speeds are preset at the factory No further sprocket setting speeds are needed as this system will accommodate ...

Page 21: ...LOWER OIL X needs to be changed after first 100 hours of operation and thereafter every 1000 hours GENERAL MAINTENANCE Your Krendl Model 5200 P Machine is designed to be used with minimal maintenance for all its components The following is only a guide experience is the best guide for the right maintenance schedule for you SAFETY NOTE WHEN MAINTENANCE IS TO BE PERFORMED ON THE MACHINE ALWAYS 1 STO...

Page 22: ...2 NLGI grade 2 DRIVE CHAIN DRY LUBRICANT EG DRY GRAPHITE BLOWER OIL PNEULUBE Refer to blower manual GREASE MOBILITHAW 2 NLGI grade 2 AIRLOCK REDUCER OIL KLUBERSYNTH UH1 6 460 Blower 2 Jack Shaft 2 Bearing Grease Zerks PTO Shaft 2 Agitator 6 3 per side Shredder 4 2 per side Airlock 2 1 per side ...

Page 23: ...seal down under the adjacent seal with a flat blade screwdriver Make sure all bolt holes are aligned while each side of seal is equally pressed against the end plates before tightening bolts Seal should be bent forwards for counter clockwise rotation See illustration 12 Illustration 10 Illustration 11 Base Plate Replacement 1 Remove damaged baseplate assembly from shaft using ratchet drive wrench ...

Page 24: ...ctite general purpose thread locker to prevent gradual movement The set screws and key are also inserted with a medium grade Loctite If sprocket is difficult to remove it may be heated with a propane torch to loosen Caution Do not overheat sprocket or damage to bearing will result A pulley or bearing puller can then be used to remove the sprocket and key Replace new sprocket on shaft with key and ...

Page 25: ... P 12 V D C with 120V Generator Illustration 13 ELECTRICAL DIAGRAM Periodically disconnect machine from power source and check all electrical connections and components for broken or loose wires loose screws or fasteners Machine Vibration can cause fasteners to loosen ...

Page 26: ...o the front panel B Turn off all power to machine before opening the panel box 3 Engine starts or PTO engages but the A Check to see if the blower clutch is operating blower will not operate B Check clutch electrical connections C Check belts adjust or replace as required D Check battery clutch will not cycle or will slip if battery is not fully charged E Check that blower can be turned by hand If...

Page 27: ...e pulley Adjust or replace belts as required Check for missing keys under the drive pulleys D Check chains adjust or replace as required Check for missing keys under drive sprockets E Fiber hose plugged Make sure the air bypass valve is completely closed then switch machine to blower only to blow out the hose If problems still occur try hitting the hose where it is plugged to release the material ...

Page 28: ...Rev Date 12 14 10 Page25 MODEL 5200 P PARTS LIST 5200 Exploded Parts View Unidirectional Center Down ...

Page 29: ...Rev Date 12 14 10 Page26 MODEL 5200 P 5200 Exploded Parts View ...

Page 30: ...Rev Date 12 14 10 Page27 MODEL 5200 P 5200 Exploded Parts View ...

Page 31: ...lock 6 Plate Bottom Airlock 6 Felt Seal 1 1 2 2 Bearing 4 Bolt 1 1 2 2 Sprocket 50 20T x 1 1 2 3 8 Square Stock 1 1 2 Long Clamp Hose 3 12 Hose Radiator 3 x 23 Shredder Box ShredderAgt Short 18Tine ShredderAgt Long 20 Tine Seal FeltAirlock 1 Bore 4 Bearing 2 Bolt 1 4 Sprocket 50 11T x 1 2 Key 3 16 x 3 16 x 7 8 Mount Reducer 5200 Reducer 5200 Bushing JA 3 4 Hub F E4 Element 2 Element Coupling E4 Bu...

Page 32: ...ydraulic Pump Motor Bearing P B 1 1 2 2 Bushing SK 1 Hub F E 20 Element 2 Element Coupling E 20 Shaft Drive PTO Blower Mount Blower Rotary 10HP 4007 Clutch Shaft Mount 2 Groove Wire 16 2 SJ00W 13 long Plug NEMA L5 15P Belt 2 3VX450 Nipple 3 x4 Painted Elbow 3 90 Black Pipe Painted Pressure ReliefTube Pressure Reflief Valve 3 Heater Hose 19 long Adapter 2 Long Male Check Valve 3 Elbow Pressure Guag...

Page 33: ...acket RH Latch Finger 2 Finger Bracket LH Clevis Pin 3 Roll Pin 3 Guard Side Back Side Guard Side Crankrod Side Tube Output 4 Hose Clamp 4 4 1 4 Radiator Hose 5 long Hood PTO Hinge Pin 2 Roll Pins 2 Compression Latch 3 Enclosure Contact Block Killswitch Connector Conduit 1 2 Straight Spacer Block Conduit 1 2 Flexible 5ft long Link Chain 1 2 50 NP Not Shown Part IWS H 1 4 IWS 29 5200 45 5200 46 520...

Page 34: ... Assembly 50 17 543 M 33 D Switch Disconnect 40A XA324BY 50 18 543 M 22 Switch 4 position Selector 50 19 543 M 15 Contact Block for Selector Switch white KA 1 not shown 50 20 543 M 16 Contact Block for Selector Switch red KA 3 3 not shown 50 21 KMC 068 Decal Remote Manual 4 Position 50 22 543 M 59 Switch Pushbutton ON 50 23 543 M 60 Start Legend Plate 50 24 260302 4 Cover Plate Weatherproof 50 25 ...

Page 35: ...e into an exposed WALL CAVITY SPRAY wall cavity to later be covered with drywall sheathing etc PSI Pounds of pressure per square inch of force exerted on a surface by air or liquid High pressure blowers push the fiber through the hose Higher pressure provides less hose plugging and increased compaction in side wall PRODUCTION RATE Pounds of fiber blown per hour RPM Revolutions per minute Speed at ...

Page 36: ...Rev Date 12 14 10 Page33 MODEL 5200 P SERVICE RECORD DATE MAINTENANCE PERFORMED COMPONENTS REQUIRED ...

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