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KREMLIN REXSON

Page 5

Manual : 573.191.112

Captions :

1

Fluid module

7

Electrovalves

2

Control bay

8

Air flow switch

3

Display unit

9

Color changer

4

Volumeters

10

Protective housing

5

Automatic valve

11

Three-way valve

6

Mixer

12

Non-return valve

BAY FRONT PART

Ind.

Description

Function

13

Red LED

Fault

14

Orange LED

Operating (except production)

15

Green LED

Production

The machine is totally programmable via a man/machine interface. The screen indicates continuously by a
simple identification, the statuses of the machine and enables to have access to the essential
functionalities: ON / OFF - FLUSHING -PRODUCTION
The informations relating to the operating of the machine (real-time display of the ratio, of the
consumption…) can be read on the LCD screen.
The CYCLOMIX

TM

MICRO saves continuously the instantaneous consumptions of base, catalyst and

solvent as well as the total consumptions and the emissions of Volatile Organic Compounds (VOC) during
the operating of the machine.
On the machine bay, there is a cord grip. It enables to supply electricity to the machine via a safety
isolating switch (115V / 230V).

Do not use electrostatic spraying for water-based paints or paints with a
resistivity lower than 5 M

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13

14

15

Summary of Contents for CYCLOMIX MICRO

Page 1: ...MIXING MACHINE Manual 0707 573 191 112 Date 02 07 07 Supersede 11 01 07 Modif Cyclomix Micro PH Ground new parameter pages 16 17 added KREMLIN REXSON 150 avenue de Stalingrad 93 245 STAINS CEDEX FRANCE Téléphone 33 0 1 49 40 25 25 Fax 33 0 1 48 26 07 16 ...

Page 2: ...MACHINE 12 8 FIRST SWITCHING ON 13 9 FIRST PLACING INTO OPERATION 15 FLUSHING OF THE PUMPS AND OF THE MACHINE INTO SOLVENT 15 START UP OF THE MACHINE 15 10 APPLICATION PROGRAMMING F3 15 PARAMETERS FOR MACHINE WITHOUT CATALYST FLUSHING 16 PARAMETERS FOR MACHINE WITH CATALYST FLUSHING 17 PRODUCTION F1 18 MIXING TEST F 1 19 FLUSHING F2 19 CONSUMPTIONS PRINT F4 21 11 INDICATIONS GIVEN BY THE LEDS 21 1...

Page 3: ...e CYCLOMIX TM MICRO mixing machine shall be installed outside the explosive area It shall be installed in a safe area non explosive area according to the ATEX directive refer to 6 The display unit must be moved 1 m 3 3 ft away from the fluid module and not be installed above that one WARNING Any misuse of the equipment or accessories can damage them result in serious body injury fire or explosion ...

Page 4: ... Never wipe the end of the tip with the fingers Always depressurize air and fluid hoses before carrying out any servicing on the gun Never point the spray gun at anyone or at any part of the body CYCLOMIX TM MICRO  Do not install the machine in an explosive area It shall be in a safe area non explosive area  The display unit must be moved 1 m 3 3 ft away from the fluid module and not be installe...

Page 5: ...throw the old equipments with household wastes A correct disposal of the old equipment will help prevent negative consequences for the environment and health 3 DESCRIPTION The CYCLOMIX TM MICRO mixing machine is designed for applying two component paints and varnishes water based or solvanted It is available for 2 technologies of application pneumatic spraying AIRMIX spraying maximum pressure 172 ...

Page 6: ...es of the machine and enables to have access to the essential functionalities ON OFF FLUSHING PRODUCTION The informations relating to the operating of the machine real time display of the ratio of the consumption can be read on the LCD screen The CYCLOMIX TM MICRO saves continuously the instantaneous consumptions of base catalyst and solvent as well as the total consumptions and the emissions of V...

Page 7: ...atalyst flow is injected low under high frequency The injection is made directly into the base flux at the mixer level The automaton checks continuously the mixing ratio and if it notices a fault that it cannot correct an alarm is activated The machine goes on safety mode TA vp6 A1 SA CB CA AR2 AR1 IN A SA MEL A2 A3 A A B1 SB B SB A1 Base piloted valve A IN Three way valve to mixer SA Base solvent...

Page 8: ...Solvent flow 7000 cm3 mn Fluid viscosity from 30 to 5000 cps Mixing permanent check Adjustable threshold alarm Adjustable pot life indicator Automatic mixing control cycle Automatic flushing cycle time VOC display Total indicator for base catalyst and solvent consumption OPTION Auto wash gun support You cannot go to production with the auto wash no connection to the machine Print option connection...

Page 9: ...II 3 class 3 Surface equipment meant to area where explosive atmospheres due to gas vapours mists are not liable to appear from time to time in usual operating or if they appear nevertheless it is for a short duration G gas P air 6 bar 87 psi Maximum air pressure P prod 175 bar 2536 psi Maximum fluid pressure Ref CYCLOMIXTM MICRO machine part number Caution The CYCLOMIX TM MICRO mixing machine mus...

Page 10: ...NT pump CATA to the CYCLOMIX MICRO machine choose a machine set up with 1 catalyst and one cata solvent or disconnect the CATA hose at non return valve level CATA of the machine and replace it connecting the SOLVENT hose CATA The 1 m distance indicated in the diagram is given for your information only and KREMLIN REXSON shall not be liable for it The user is liable for the exact delimitation of th...

Page 11: ...ay booth by means of a glass sheet and to pilot that one inside The piloting is carried out thanks to a magnet provided with the machine The distance between the control box and the fluid part is of 1 80m 6 ft cable provided with the machine There is a 7 m 23 ft extension available in option CONNECTION OF THE CONTROL BAY AND OF THE FLUID PART Â The CYCLOMIXTM MICRO must be connected to a dry and c...

Page 12: ...connected on the color changer installed on the machine The catalyst is connected directly on the elbow installed before the non return valve or on the color changer cata and cata solvent installed in the machine It depends upon the configuration of the machine The air connection is made on the two G 1 4 connecting parts Assemble filters at the outlet of the BASE and CATA pumps Assemble pressure r...

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