Kozy-World FMK2501 Owner'S Operation And Installation Manual Download Page 2

 2

I M P O R T A N T:

      R e a d       t h i s

owner

s    manual    carefully    and

c o m p le te ly    b ef o re   tr yin g     t o
assem b le,  op erate,  o r    servic e
th is    heater.  Imp rop er    use    of
this    heater    can    cause    serious
in ju ry    o r    death     fro m    bu rn s,
f i r e ,     e x p l o s i o n ,     e l e c t r i c a l
shock,    and    carbon    monoxide
poisoning.

SAFETY  INFORMATION  WARNINGS

 DANGER:

  Carbon   monoxide

poisoning  may  lead  to  death!

Carbon     Monoxide     Poisoning:

Early   signs   of   carbon  monoxide
poisoning    resemble    the    flu  with
headaches,  dizziness,  or    nausea.
If   you  have  these  signs, the  heater
may  not  be  working  properly. Get
fresh  air  immediately! Have  heater
serviced.  Some  people  are  more
affected  by  carbon  monoxide  than
others.  These    include    pregnant
women, people  with  heart  or  lung
disease  or  anemia, those  under   the
influence  of    alcohol,    and    those
at  high  altitudes.

Propane/LP  Gas:

   Propane/LP  gas

is odorless. An  odor-making  agent
is added  to  Propane/LP  gas.  The
odor helps  you  detect  a  Propane/LP
gas  leak.  However,  the  odor added
to   Propane/LP gas can fade. Pro-
pane/LP   gas  may  be  present  even
though  no  odor  exists.
Make  certain  you  read  and  under-
stand  all  warnings. Keep  this  manual
for  reference.  It  is  your  guide  to  safe
and  proper operation of  this  heater.

        

WARNING:  

Any  change  to

this   fireplace  or   its  controls   can
be  dangerous.

Do    not    place    clothing    or    other
flammable material on or  near  the
appliance. Never place any   objects
in  the  fireplace.

Due   to   high    temperatures,   the
appliance  should  be  located  out  of
traffic    and    away    from    furniture
and  draperies.

       

WARNING:  

Do not use accesso-

ries  n o t  a p p r o ved   fo r  u s e  w ith
this heater.

Carefully supervise  young children
when  they  are  in  the  room  with
fireplace.

You  must  operate  this  heater  with
the  heater  screen  in  place.  Make
sure heater  screen is in place               be-
fore  running  heater.

Keep  the  appliance  area  clear  and
free  from  combustible  materials,
gaso line,  and    o ther    flammable
vapors  and  liquids.

1.   This   appliance   is  only  for  use
      with   the  type  of  gas  indicated
        o n     th e    ratin g     p late.    Th is
      appliance  is  not  convertible  for
      use  with  other  gases.
2.   Do  not  place  Propane/LP
      supply  tank(s)  indoors.
3.   If  you  smell  gas

l

   

Shut  off  gas  supply.

l

   

Do  not  try  to  light  any  appliance.

l

   

Do  not  touch  any  electrical  switch;

        do    not    use    any    phone    in    your
       building.

l

   

Immediately   call  your  gas  supplier

        from  a  neighbor

s    phone.    Follow

        the    gas  supplier

s    instructions.

l

   

If  you  cannot  reach  your  gas

      supplier,  call  the  fire  department.

4.   This heater shall not be installed

in a bedroom or bathroom.

5.    Do   not  use  this  heater  as    a

wood-burning  heater.  Use  only
the logs provided  with the heater.

6.   Do not add extra logs or ornaments
      such as pine cones, vermiculite, or

rock wool.  Using these added
items can cause sooting. Do not
add lava rock around base. Rock
and debris could fall into the con
trol area of heater. After servicing,
always   replace screen before op
erating heater.

7.  

You must operate  this  heater  with

the heater screen  in place. Make
sure  heater screen  is     in   place
before running heater.

8.    This  heater  is  designed  to  be

smokeless. If logs ever appear to
smoke, turn off  heater and call a
q u a l i f i e d   s e r v i c e   p e r s o n .
Note:  During initial operation, slight
smoking  could  occur  due  to  log
c u r i n g   a n d   h e a t e r   b u r n in g
manufacturing residues.

9.  To  prevent  the  creation  of  soot,
      fo llow   th e  in stru c tion s  in   th e
      

Cleaning and Maintenance

 Section,

      page 10.

10.

Before using furniture polish, wax,
carpet cleaner, or similar products,
turn   heater  off.  If  heated,  the
vapors from these products  may
create  a  white  powder  residue
within burner box or on adjacent
walls or furniture.

11 . T h is   h ea te r  n e ed s  fr es h   air

ventilation  to  run  properly.  This
heater  has an Oxygen  Depletion
Sensin g  (ODS )  safety  shuto ff
system. The ODS shuts down the
heater  if  not  enough  fresh  air  is
available. See the 

Air for Combustion

and  Ventilation

  Section, pages  4

 through 5. If heater keeps shutting off,
see 

Troubleshooting

,    pages  11

 through  12.

12. Do  not  run  heater

Where   flammable   liquids   or  vapors
are used or stored.

Under  dusty  conditions.

13.Do  not  use  this  heater  to  cook

food or burn paper or other objects.

14. Do not use heater if any part has

been under water. lmmediately call
a  qualified  service  technician  to
inspect  the  room  heater  and  to
replace  any  part  of  the  control
system, and any gas control which
has  been  under  water.

Heater becomes very hot when         run-
ning  fireplace.  Keep  children  and
adults  away   from  hot  surfaces  to
avoid   burns  or  clo thing  ignitio n.
Fireplace  will  remain hot   for a  time
after shutdown. Allow surfaces to     cool
before  touching.

       

WARNING:  

Do not allow fans to

blow directly into the heater. Avoid any
drafts  that alter burner flame patterns.
Ceiling fans can create drafts that al-
ter  burner  flame  patterns. Altered
burner patterns can cause sooting.

State of Massachusetts:

 

The in-

stallation must be made by a licensed
plumber or gas fitter in the Common-
wealth of  Massachusetts.
Sellers of unvented propane or natu-
ral gas-fired supplemental room heat-
ers shall provide to each purchaser a
copy of 527 CMR 30 upon sale of  the
unit.
In   th e  state  o f   M assac h u setts,
unvented  propane or nature gas-fired
space heaters shall be prohibited in
bedrooms and bathrooms.

      

WARNING:  

Models FMK2501

FMK2503 GFN2505 is equipped for
natural  gas. Field  conversion is not

permitted.
M o d e l s   F M K 2 5 0 2     F M K 2 5 0 4

GFP2506

 is equipped for propane

gas.  Field  conversion  is  not
permitted.

Summary of Contents for FMK2501

Page 1: ...s appliance is not convertible for use with other gases Aftermarket Completion of sale not for purpose of resale from the manufacturer World Marketing of America Inc P O Box 192 Rt 22 West Mill Creek PA 17060 KOZY WORLD PHONE NUMBER 814 643 1775 http www worldmkting com R Safety Information Warnings 2 Air for Combustion and Ventilation 4 Installation 6 Operating heater 9 Cleaning Maintenance 10 Tr...

Page 2: ...r ornaments such as pine cones vermiculite or rock wool Using these added items can cause sooting Do not add lava rock around base Rock and debris could fall into the con trol area of heater After servicing always replace screen before op erating heater 7 You must operate this heater with the heater screen in place Make sure heater screen is in place before running heater 8 This heater is designed...

Page 3: ...ge If fireplace or logs are damaged promptly inform dealer where you bought the fireplace from PRODUCT FEATURES SAFETY PILOT This heater has a pilot with an Oxygen Depletion Sensing ODS safety shutoff system The ODS pilot is a required feature for vent free room heaters The ODS pilot shuts off the heater if there is not enough fresh air PIEZO IGNITION SYSTEM This heater has a piezo ignitor This sy...

Page 4: ...ning if You Have a Confined or Unconfined Space Use this worksheet to determine if you have a confined or unconfined space Space Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or ventilation grills between the rooms 1 Determine the volume of the space length width height Length Width Height cu ft volume of space Example Space size 20ft length ...

Page 5: ... room unconfined Figure 2 Ventilation Air from Inside Building Example Gas water heater 30 000 Btu Hr Vent free heater 26 000 Btu Hr Total 56 000 Btu Hr WARNING If the area in which the heater may be operated is smaller than that defined as an unconfined space or if the building is of unusually tight construction provide adequate combustion and ventilation air by one of the methods described in th...

Page 6: ...t to vinyl or cloth wall coverings or operating heater where impurities such as tobacco smoke aromatic candles cleaning fluids oil or kerosene lamps etc in the air exist may dis color walls IMPORTANT Vent free heaters add moisture to the air Although this is beneficial installing heater in rooms without enough ventilation air may cause mildew See Air for Combustion and Ventilation pages 4 through ...

Page 7: ...mmonly known as wellhead gas CAUTION Only use a new black iron or steel pipe Internally tinned cop per tubing may be used in certain areas Check your local codes Use pipe of 1 2 diameter or greater to allow proper gas volume to heater If pipe is too small undue loss of pressure will occur Installation must include an equipment shutoff valve union and plugged 1 8 NPT tap Locate NPT tap within reach...

Page 8: ...xture of liquid soap and water to gas joints Bubbles forming show a leak 5 Correct all leaks immediately 6 Reconnect heater and equipment shutoff valve to gas supply Check reconnected fittings for leaks Pressure Testing Heater Gas Connections 1 Open equipment shutoff valve see Figure 8 Figure 9 Checking Gas Joints INSTALLATION Continued CHECKINGGASCONNECTIONS 2 Open gas supply valve 3 Make sure co...

Page 9: ...Turn control knob clockwise to the OFF position 4 Wait five 5 minutes to clear out an y g as Th en smell for gas including near the floor If you smell gas STOP Follow B in the safety information on page 2 If you don t smell gas go to the next step 5 Turn control knob counterclockwise to the PILOT position Press in control knob for five seconds see Figure 11 l Note You may be running this heater fo...

Page 10: ...heater off see To Turn Off Gas to Appliance page 9 l see Troubleshooting pages 11 through 12 CLEANING AND MAINTENANCE WARNING Turn off heater and let cool before cleaning CAUTION You must keep c o n t r o l a r ea s b u r n e r an d circulating air passageways of h eat er c lean In sp ect t h ese ar eas of heater before each u se H ave h eat er insp ec t ed yearly by a qualified service person H e...

Page 11: ... Some burner flame holes may become blocked by debris or rust with no flame present If so turn off heater and let cool Either remove blockage or replace burner Blocked burner flame holes will create soot TROUBLE SHOOTING Note All troubleshooting items are listed in order of operation WARNING Turn off heater and let cool before servicing Only a qualified service person should service and repair hea...

Page 12: ... connected 1 C l e a n b u r n e r s e e C l e a n i n g and Maintenance page 10 or replace burner orifice 2 Contact local propane LP gas company 3 Replace burner orifice 4 Reconnect leads Delayed ignition burner 1 Manifold pressure is too low 2 Burner orifice is clogged 1 Contact local gas company 2 Clean burner see Cleaning and Maintenance page 10 Burner backfiring during combustion 1 Damaged bu...

Page 13: ... W C 3 W C Inlet Gas Pressure In of water Maximum 14 10 5 Minimum 11 5 Dimensions Inches H W D Stove 38 3 8 26 3 8 14 1 8 Carton 37 29 5 16 15 5 16 Weight lbs Stove 73 73 Shipping 89 89 For purposes of input adjustment GFP2506 GFN2505 carton dimension 41 3 8 29 5 16 17 3 8 FMK2502 FMK2504 GFP2506 FMK2501 FMK2503 GFN2505 ...

Page 14: ... Purchase date l warranty card Usually we will ask you to return the defective part to the factory PARTS NOT UNDER WARRANTY Contact authorized dealers of this product If they can not supply original re placement part s call World Marketing s number on the front page REPLACEMENT PARTS ACCESSORIES Purchase these heater accessories from your local dealer or call KOZY WORLD s Sales Department at 814 6...

Page 15: ...1 5 ILLUSTRATED PARTS BREAKDOWN FMK2501 FMK2502 FMK2503 FMK2504 GFN2505 GFP2506 ...

Page 16: ...E3 Burner LP 1 1 07 EL024 01 Injector NG 1 1 08 EL025 01 Injector LP 1 1 09 EB37000 Outlet Tube Assembly 1 1 10 EB37001 Outlet Tube Assembly 1 1 11 NRV81F1 3 Regulator RV81FI3 NG 1 1 12 NRV81F1 8 Regulator RV81FI8 LP 1 1 13 EB36000 Inlet Tube Assembly 1 1 14 EB36001 Inlet Tube Assembly 1 1 15 EB38000 ODS Inlet Tube Assembly 1 1 16 EB38001 ODS Inlet Tube Assembly 1 1 17 SIT545 218 SIT Thermostat Co...

Page 17: ...1 7 ILLUSTRATED PARTS BREAKDOWN FMK2501 FMK2502 FMK2503 FMK2504 ...

Page 18: ...ket 1 1 7 EL010 01C Upper Decorating Frame 1 1 8 EL011 01 Upper Decorating Wire 1 1 9 EL002 03 01 Upper Mid Louver 1 1 10 EL005 01 Side Reflector 1 1 11 EL007 01 Firebox Floor 1 1 12 EL012 01 Lower Front Panel 1 1 13 EL013 01 Door 1 1 14 224 Brass Knob 1 1 15 EL018 01 Pedestal 1 1 16 EL021 01 Rome Column 2 2 17 EL021 01A Rome Column Decorating Assembly 1 1 18 EL039 01 Leg 1 1 19 EB008 01 Screen 1 ...

Page 19: ...1 9 ILLUSTRATED PARTS BREAKDOWN GFN2505 GFP2506 ...

Page 20: ...de Panel 1 1 9 EL015 06 C Left Right Side Panel 1 1 10 EL015 06 DO Left Right Side Panel 1 1 11 EL019 01 Back Panel 1 1 1 12 EL004 06 Regulator Bracket 1 1 1 13 EL010 01C Upper Decorating Frame 1 1 1 14 EL011 01 Upper Decorating Wire 1 1 1 15 EL002 03 01A Upper Mid Louver 1 1 1 1 1 1 16 EL006 06 Side Reflector 1 1 1 17 EL007 06 Firebox Floor 1 1 1 18 EL012 06A 06B Lower Front Panel 1 1 1 1 1 1 19 ...

Page 21: ...g logs l Fasten decorating logs 1 2 3 onto the correspondent angle iron Figure 4 l Insert the pinhole on the upper part of log 4 into the pin on the left side of log 1 Place the lower part on the flat roof at the left side of log 3 Figure 5 l Insert the pinhole on the upper side of log 5 into the pin on the right side of log 1 Place the lower part on the flat roof at the right side of log 3 Figure...

Page 22: ...A GFN2505 GFP2506 model Guide the operating control hous ing through the bottom hole of rear panel and place it on the mount ing bracket in the door Mounting operating control housing to the mounting bracket with two screw see figure 4 B GFN2505 GFP2506 model Insert operation control housing at the back bottom of stove Use two black screws provided in blower kit Mount blower operation control hous...

Page 23: ...Routing Power Cord Figure 3 B Routing Power Cord Figure 5 Mounting Control Housing WiringDiagram Decal INSTALLING BLOWER ACCESSORY BLOWER ACCESSORY MODEL NFHTX186 MODEL GFN2505 GFP2506 Figure 4 Mounting Control hosing ...

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