Kozy-World FMK2501 Owner'S Operation And Installation Manual Download Page 1

1

COMPACT  VENT-FREE
FIREPLACE  SYSTEM

OWNER

S OPERATION AND INSTALLATION MANUAL

Do  not  store  or  use  gasoline  or  other  flam-
mable vapors  and  liquids  in  the  vicinity  of  this
or  any  other  appliance

.

WHAT  TO  DO  IF  YOU  SMELL  GAS

Do  not  try  to  light  any  appliance.

Do   not   touch   any   electrical   switch;  do

not use  any  phone  in   your  building.

l

 

 

Immediately   call   your  gas  supplier  from  a

neighbor

s   phone.   Follow   the   gas   supplier

s

 instructions.

If   you   cannot  reach  your  gas  supplier,

call  the  fire  department.
Installation  and  service  must  be  performed  by
a  qualified  installer, service  agency, or gas
supplier.

FMK2501

FMK2502

FMK2503
FMK2504

Kozy-World

    

WARNING:  Improper   installation, adjustment,

alteration, service  or  maintenance can  cause  injury
or  property  damage. Refer  to  this  manual  for  correct
installation  and operational  procedures.  For  assis-
tance  or  additional  information  consult  a  qualified
installer,  service  agency  or  gas  supplier.

This  appliance  may  be  installed  in  an  aftermarket*,
permanently  located, manufactured (mobile) home,
where  not  prohibited  by  local  codes.

This appliance  is  only  for  use  with  the  type  of  gas
indicated  on  the  rating  plate. This appliance  is  not
convertible  for  use  with  other  gases.

*Aftermarket: Completion  of  sale, not  for  purpose  of  resale,
from  the  manufacturer.

                                         

World Marketing of  America, Inc.

                               P. O. Box 192, Rt.. 22 West
                               Mill Creek, PA 17060

        

KOZY WORLD PHONE NUMBER :(814)643-1775

 

            

http://www.worldmkting.com

R

Safety Information Warnings......................................2

Air for Combustion and Ventilation............................4

Installation.......................................................................6

Operating heater............................................................9

Cleaning&Maintenance..............................................10

Trouble Shooting..........................................................11

Specifications..............................................................13

Replacement Parts.....................................................14

Parts List.......................................................................16

Installing the Heater....................................................19

Installing Blower Accessory.....................................20

Installer: Please leave these instructions with the
consumer.

Consumer: Please retain these instructions for future
use.

      WARNING: 

 

If   the   information   in

this  manual  is  not  followed  exactly, a
fi re  or   exp lo sio n  may   resul t caus-
ing  property  damage,  personal injury,
or  loss  of  life.

    WARNING:   This  is  an  unvented gas-
fired heater.  It  uses  air  (oxygen) f r o m
t h e   r o o m    i n    w h i ch    i t    i s installed.
Provisions  for  adequate combustion  and
ventilation    air    must    b e     p r o v i d e d .
R e f e r     t o     Ai r     F o r  Combustion   and
Ventilation section on  page  4  of  this
manual.

WATER VAPOR:

A BY-PRODUCT OF UNVENTED ROOM HEATERS

Water vapor is a by-product of gas combustion.An unvented
room heater produces approximately one (1) ounce (30ml) of
water for every 1,000 BTU

s (.3KW

s) of gas input per hour.

Refer to page 3.

Tabel of Contents

GFN2505

GFP2506

                                                                                                                    

                KW-EL026-01W-0503

Summary of Contents for FMK2501

Page 1: ...s appliance is not convertible for use with other gases Aftermarket Completion of sale not for purpose of resale from the manufacturer World Marketing of America Inc P O Box 192 Rt 22 West Mill Creek PA 17060 KOZY WORLD PHONE NUMBER 814 643 1775 http www worldmkting com R Safety Information Warnings 2 Air for Combustion and Ventilation 4 Installation 6 Operating heater 9 Cleaning Maintenance 10 Tr...

Page 2: ...r ornaments such as pine cones vermiculite or rock wool Using these added items can cause sooting Do not add lava rock around base Rock and debris could fall into the con trol area of heater After servicing always replace screen before op erating heater 7 You must operate this heater with the heater screen in place Make sure heater screen is in place before running heater 8 This heater is designed...

Page 3: ...ge If fireplace or logs are damaged promptly inform dealer where you bought the fireplace from PRODUCT FEATURES SAFETY PILOT This heater has a pilot with an Oxygen Depletion Sensing ODS safety shutoff system The ODS pilot is a required feature for vent free room heaters The ODS pilot shuts off the heater if there is not enough fresh air PIEZO IGNITION SYSTEM This heater has a piezo ignitor This sy...

Page 4: ...ning if You Have a Confined or Unconfined Space Use this worksheet to determine if you have a confined or unconfined space Space Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or ventilation grills between the rooms 1 Determine the volume of the space length width height Length Width Height cu ft volume of space Example Space size 20ft length ...

Page 5: ... room unconfined Figure 2 Ventilation Air from Inside Building Example Gas water heater 30 000 Btu Hr Vent free heater 26 000 Btu Hr Total 56 000 Btu Hr WARNING If the area in which the heater may be operated is smaller than that defined as an unconfined space or if the building is of unusually tight construction provide adequate combustion and ventilation air by one of the methods described in th...

Page 6: ...t to vinyl or cloth wall coverings or operating heater where impurities such as tobacco smoke aromatic candles cleaning fluids oil or kerosene lamps etc in the air exist may dis color walls IMPORTANT Vent free heaters add moisture to the air Although this is beneficial installing heater in rooms without enough ventilation air may cause mildew See Air for Combustion and Ventilation pages 4 through ...

Page 7: ...mmonly known as wellhead gas CAUTION Only use a new black iron or steel pipe Internally tinned cop per tubing may be used in certain areas Check your local codes Use pipe of 1 2 diameter or greater to allow proper gas volume to heater If pipe is too small undue loss of pressure will occur Installation must include an equipment shutoff valve union and plugged 1 8 NPT tap Locate NPT tap within reach...

Page 8: ...xture of liquid soap and water to gas joints Bubbles forming show a leak 5 Correct all leaks immediately 6 Reconnect heater and equipment shutoff valve to gas supply Check reconnected fittings for leaks Pressure Testing Heater Gas Connections 1 Open equipment shutoff valve see Figure 8 Figure 9 Checking Gas Joints INSTALLATION Continued CHECKINGGASCONNECTIONS 2 Open gas supply valve 3 Make sure co...

Page 9: ...Turn control knob clockwise to the OFF position 4 Wait five 5 minutes to clear out an y g as Th en smell for gas including near the floor If you smell gas STOP Follow B in the safety information on page 2 If you don t smell gas go to the next step 5 Turn control knob counterclockwise to the PILOT position Press in control knob for five seconds see Figure 11 l Note You may be running this heater fo...

Page 10: ...heater off see To Turn Off Gas to Appliance page 9 l see Troubleshooting pages 11 through 12 CLEANING AND MAINTENANCE WARNING Turn off heater and let cool before cleaning CAUTION You must keep c o n t r o l a r ea s b u r n e r an d circulating air passageways of h eat er c lean In sp ect t h ese ar eas of heater before each u se H ave h eat er insp ec t ed yearly by a qualified service person H e...

Page 11: ... Some burner flame holes may become blocked by debris or rust with no flame present If so turn off heater and let cool Either remove blockage or replace burner Blocked burner flame holes will create soot TROUBLE SHOOTING Note All troubleshooting items are listed in order of operation WARNING Turn off heater and let cool before servicing Only a qualified service person should service and repair hea...

Page 12: ... connected 1 C l e a n b u r n e r s e e C l e a n i n g and Maintenance page 10 or replace burner orifice 2 Contact local propane LP gas company 3 Replace burner orifice 4 Reconnect leads Delayed ignition burner 1 Manifold pressure is too low 2 Burner orifice is clogged 1 Contact local gas company 2 Clean burner see Cleaning and Maintenance page 10 Burner backfiring during combustion 1 Damaged bu...

Page 13: ... W C 3 W C Inlet Gas Pressure In of water Maximum 14 10 5 Minimum 11 5 Dimensions Inches H W D Stove 38 3 8 26 3 8 14 1 8 Carton 37 29 5 16 15 5 16 Weight lbs Stove 73 73 Shipping 89 89 For purposes of input adjustment GFP2506 GFN2505 carton dimension 41 3 8 29 5 16 17 3 8 FMK2502 FMK2504 GFP2506 FMK2501 FMK2503 GFN2505 ...

Page 14: ... Purchase date l warranty card Usually we will ask you to return the defective part to the factory PARTS NOT UNDER WARRANTY Contact authorized dealers of this product If they can not supply original re placement part s call World Marketing s number on the front page REPLACEMENT PARTS ACCESSORIES Purchase these heater accessories from your local dealer or call KOZY WORLD s Sales Department at 814 6...

Page 15: ...1 5 ILLUSTRATED PARTS BREAKDOWN FMK2501 FMK2502 FMK2503 FMK2504 GFN2505 GFP2506 ...

Page 16: ...E3 Burner LP 1 1 07 EL024 01 Injector NG 1 1 08 EL025 01 Injector LP 1 1 09 EB37000 Outlet Tube Assembly 1 1 10 EB37001 Outlet Tube Assembly 1 1 11 NRV81F1 3 Regulator RV81FI3 NG 1 1 12 NRV81F1 8 Regulator RV81FI8 LP 1 1 13 EB36000 Inlet Tube Assembly 1 1 14 EB36001 Inlet Tube Assembly 1 1 15 EB38000 ODS Inlet Tube Assembly 1 1 16 EB38001 ODS Inlet Tube Assembly 1 1 17 SIT545 218 SIT Thermostat Co...

Page 17: ...1 7 ILLUSTRATED PARTS BREAKDOWN FMK2501 FMK2502 FMK2503 FMK2504 ...

Page 18: ...ket 1 1 7 EL010 01C Upper Decorating Frame 1 1 8 EL011 01 Upper Decorating Wire 1 1 9 EL002 03 01 Upper Mid Louver 1 1 10 EL005 01 Side Reflector 1 1 11 EL007 01 Firebox Floor 1 1 12 EL012 01 Lower Front Panel 1 1 13 EL013 01 Door 1 1 14 224 Brass Knob 1 1 15 EL018 01 Pedestal 1 1 16 EL021 01 Rome Column 2 2 17 EL021 01A Rome Column Decorating Assembly 1 1 18 EL039 01 Leg 1 1 19 EB008 01 Screen 1 ...

Page 19: ...1 9 ILLUSTRATED PARTS BREAKDOWN GFN2505 GFP2506 ...

Page 20: ...de Panel 1 1 9 EL015 06 C Left Right Side Panel 1 1 10 EL015 06 DO Left Right Side Panel 1 1 11 EL019 01 Back Panel 1 1 1 12 EL004 06 Regulator Bracket 1 1 1 13 EL010 01C Upper Decorating Frame 1 1 1 14 EL011 01 Upper Decorating Wire 1 1 1 15 EL002 03 01A Upper Mid Louver 1 1 1 1 1 1 16 EL006 06 Side Reflector 1 1 1 17 EL007 06 Firebox Floor 1 1 1 18 EL012 06A 06B Lower Front Panel 1 1 1 1 1 1 19 ...

Page 21: ...g logs l Fasten decorating logs 1 2 3 onto the correspondent angle iron Figure 4 l Insert the pinhole on the upper part of log 4 into the pin on the left side of log 1 Place the lower part on the flat roof at the left side of log 3 Figure 5 l Insert the pinhole on the upper side of log 5 into the pin on the right side of log 1 Place the lower part on the flat roof at the right side of log 3 Figure...

Page 22: ...A GFN2505 GFP2506 model Guide the operating control hous ing through the bottom hole of rear panel and place it on the mount ing bracket in the door Mounting operating control housing to the mounting bracket with two screw see figure 4 B GFN2505 GFP2506 model Insert operation control housing at the back bottom of stove Use two black screws provided in blower kit Mount blower operation control hous...

Page 23: ...Routing Power Cord Figure 3 B Routing Power Cord Figure 5 Mounting Control Housing WiringDiagram Decal INSTALLING BLOWER ACCESSORY BLOWER ACCESSORY MODEL NFHTX186 MODEL GFN2505 GFP2506 Figure 4 Mounting Control hosing ...

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