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34

 TROUBLESHOOTING

Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces

#RVT-29-BW R.2 July 2018

Issue

Cause

Solution

Pilot will not light

Electrical power interrupted or 

disconnected

Restore electrical power to appliance or use battery back-up.

Wiring disconnection

Ensure batteries are fully charged if using battery back-up as power source. 
Use wiring schematic in this manual to determine that all wiring 

connections are secure and correct.

Gas supply turned off

Check remote shut-off valves from the appliance. Usually there is a valve 

near the main gas line. There may be more than (1) valve between the 

appliance and main gas line.

Pilot will not stay lit

No propane in tank

Check propane tank. Refill if necessary.

Low gas pressure

Consult a plumber or a gas supplier. 
Can be caused by situations such as a bent line, too narrow diameter or 

pipe, or a low line pressure. 

Pilot flame not making contact 

with the flame rectification 

sensor on the pilot assembly

Verify the pilot flame envelopes the top of the flame sensor and extends far 

enough onto burner for ignition.
To adjust pilot flame, turn pilot adjustment screw on the gas valve clockwise 

to decrease flame, and counterclockwise to increase flame. 

Pilot adjustment screw not 

sealed

Seal pilot adjustment screw. Do not over-tighten. 

Pilot flame always on, or 

will not extinguish

Control system set to CPI mode

Set control system to IPI mode

.

Main burner flame will not 

light

ON/OFF rocker switch in OFF 

position 

Switch rocker switch to ON position.

Gas supply turned off

Check for multiple shut-offs in the supply line. Verify gas supply is turned 

on.

Low gas supply

Consult with plumber or gas supplier. 
Check propane tank. Refill if necessary. 

Wiring disconnection or 

improper wiring

Check for faulty or incorrect wiring.

Plugged main burner orifice

Remove blockage.

Pilot flame

Verify the pilot flame is properly directed to ignite burner. See pilot flame 

troubleshooting above.

Remote control not working 

properly

Replace batteries.

No call for heat

Verify remote control is powered ON and thermostat operation is turned 

OFF. 

ATTENTION: Troubleshooting must be performed by a qualified 
technician.

Before proceeding with the steps in the following troubleshooting 
guide, 
• 

Verify proper 120VAC power supply to the control module.

• 

Verify the control module battery pack and the remote control 
batteries are fresh and installed with correct polarity.

• 

Verify all connections between the wire harnesses and the 
system components are proper and positive. 

• 

Verify the communication link is established between the remote 
control and the IFC module.

• 

Verify inlet pressure meets the recommended inlet pressure. If 
necessary, adjust line pressure regulator.

13.0  TROUBLESHOOTING

Summary of Contents for ROOSEVELT 29 BW

Page 1: ...manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for u...

Page 2: ......

Page 3: ...being dedicated not only to functionality and reliability but also customer safety We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat...

Page 4: ......

Page 5: ...ace and Secure Appliance 17 7 0 GAS LINE CONNECTION 18 7 1 Gas Conversion sold separately 18 7 2 Gas Line Installation 18 8 0 FACING AND FINISHING 19 8 1 Clearances to Combustibles 19 8 2 Shroud Insta...

Page 6: ......

Page 7: ...y period a battery operated carbon monoxide detector with an alarm shall be installed 1 3 2 Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accordance with the above pr...

Page 8: ...e installed at higher altitudes Please refer to National Fuel Gas Code ANSI Z223 1 NFPA 54 CSA B149 1 Natural Gas and Propane Installation Code local authorities or codes having jurisdiction in you ar...

Page 9: ...TIONS 9 2 2 Appliance Dimensions Figure 2 1 Appliance Dimensions 201 16 510mm 16 406mm 2711 16 703mm 295 8 753mm 197 8 505mm 1715 16 456mm 13 16 31mm 14 356mm 6 172mm 11 8 28mm 129 16 319mm 33 16 81mm...

Page 10: ...roved parts with this appliance may result in property damage or personal injury Figure 2 2 Proper Positioning of Appliance Table 2 1 Field Assembled Parts A Fireplace insert G Burner air flow plate B...

Page 11: ...th Hussong Mfg s barriers for this appliance Only doors certified with the appliance shall be used IMPORTANT Consider the height of hearth finish material when building a fireplace platform Proper ins...

Page 12: ...D label at bottom of existing firebox so it will be visible if this gas fireplace insert is removed 3 2 1 1 Existing Fireplace Opening Minimum Requirements If installing the RT29 FLP add 3 4 19mm tota...

Page 13: ...1 Vent Termination Clearances WARNING This appliance must not share or be connected to a chimney flue serving any other appliance Approved vent caps require 12 in 305mm clearance to intersecting wall...

Page 14: ...ce has no gas access hole s provided an access hole of 1 in 37 5 mm or less may be drilled through the lower sides or bottom of the firebox in a proper workmanship like manner The access hole must be...

Page 15: ...y cause abrasion or damage to the flexible pipes 1 Measure the total chimney length required and cut 816 36 10 97m of 3 flexible pipe to the measured length 2 Carefully extend the exhaust and combusti...

Page 16: ...through the chimney place unfaced insulation around the first 3 ft 914 mm of vent system below termination cap Secure with wire 2 Install the 3 x 3 flexible pipes down through existing chimney Guide...

Page 17: ...appliance is properly positioned Figure 6 4 Aligned Insert 6 5 Connect Vent Pipe to Vent Adapter IMPORTANT Proper operation of this insert requires the exhaust pipe and combustion air pipe to be conne...

Page 18: ...m tee handle manual shut off valve and flexible gas connector are to be connected to the in 13 mm control valve inlet If substituting for these components please consult local codes for compliance If...

Page 19: ...Clearances to Combustibles IMPORTANT Adequate accessibility clearances for servicing and proper operation must be maintained COMBUSTIBLE MATERIAL 4 102mm 12 305mm 9 229mm 11 286mm 8 210mm 281 8 714mm...

Page 20: ...Align leg section holes on the shroud to the corresponding mounting nuts in mounting brackets on each side of the insert metal cabinet 3 Secure with 4 phillips truss head screws provided 4 Reinstall...

Page 21: ...s assembly into position 2 Using the glass latch tool pull latches out and down over latch tabs to secure glass frame assembly bottom 9 2 Light Kit CAUTION Disconnect all electrical power from the fir...

Page 22: ...along the front of the plate positions at the bottom of the firebox Tilt the bottom of the plate in first The plates will install along the side of the burner and sit on the firebox floor 2 Install t...

Page 23: ...nversion before installing the log set Follow the conversion instructions included with the kit Log numbers located on the bottom of each log Refer to following instructions and illustrations for prop...

Page 24: ...ol board on the left side of the firebox 12 Pull out control board out to reveal gas line to disconnect the gas line flex tube from fireplace valve 9 5 2 Control Board Installation 1 Place control boa...

Page 25: ...ceptacle Do not cut or remove the grounding prong from this plug 10 1 Electrical Specifications This appliance when installed must be electrically grounded in accordance with local codes or in the abs...

Page 26: ...an ignition device which automatically lights the pilot Do not try to light the pilot by hand 5 Locate the manual valve installed by your qualified service technician 6 Turn the manual valve clockwis...

Page 27: ...control operation of the main burner and fireplace features 11 3 Reset the System for Manual Operation 1 Set the ON OFF rocker switch to OFF position 2 Press the remote sync button on the IFC module u...

Page 28: ...h to the OFF position 2 After approximately 2 seconds move the switch to the ON position The ignition sequence will start again 11 6 1 2 Remote Control ON OFF Key 1 Press the remote control ON OFF key...

Page 29: ...ark to pilot system to the standing pilot option The standing pilot will keep the firebox warm and establish a draft in the vent which allows the main burner to ignite with less air flow disruption Wh...

Page 30: ...off key and the mode key at the same time 4 Reinsert 1 AAA battery 5 While still holding the on off key let go of ONLY the mode key 6 Index over to the flame graphic on the LCD screen to edit Use the...

Page 31: ...replace before fan operation The fan will continue to operate for approximately 12 minutes after the fireplace has been turned off Manual mode Fan s will operate at previous setting There is no delay...

Page 32: ...mum and maximum recommended pressure settings 4 Turn off burner and pilot 5 Disconnect hose and tighten the inlet IN pressure tap by turning screw clockwise Screw should be snug Do not over tighten 6...

Page 33: ...3 Factory Set Venturi Openings Fuel FRONT BACK Natural Gas 1 16 1 5 mm OPEN 1 16 1 5 mm OPEN Propane 3 8 9 5 mm OPEN 3 8 9 5 mm OPEN 12 2 1 1 Venturi Adjustment NOTE If soot is present on the glass c...

Page 34: ...Do not over tighten Pilot flame always on or will not extinguish Control system set to CPI mode Set control system to IPI mode Main burner flame will not light ON OFF rocker switch in OFF position Swi...

Page 35: ...nturi setting Venturi air shutter may need to be opened slightly to allow more air into the gas mix Refer to section 12 2 1 Burner Venturi on page 33 Incorrect vent cap installation Adjust if necessar...

Page 36: ...uctions provided with installation Refer to Section 6 0 on page 15 Performed by Qualified Service Person Frequency Annually Action Examination of the vent system is required The flow of combustion and...

Page 37: ...ion device Visually check pilot light when in operation Inspect and ensure the lighting of the main burner occurs within 4 seconds of the main gas valve opening Check for faulty or incorrect wiring an...

Page 38: ...T IPI Gas Valve Propane 700 567 1 Valve Step Motor Propane 700 504 1 Proflame 2 IFC Board 700 652 15 in Flexible Gas Line Black 700 227f IFC Wire Harness Assembly 700 653 Flexible Gas Line Valve to Bu...

Page 39: ...f but not limited to improper chimney venting installation will also render this warranty void 7 This warranty does not cover installation and operational related problems such as environmental condit...

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