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TABLE OF CONTENTS 

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TABLE OF CONTENTS

TABLE OF CONTENTS ................................................................... 5

1.0 INTRODUCTION ...................................................................... 7

1.1  Appliance Certiication ..................................................................7
1.2  Requirements for the Commonwealth of Massachusetts ......7

2.0 SPECIFICATIONS .................................................................... 8

2.1  Appliance Components ................................................................8
2.2  Heating Speciications ..................................................................8
2.3  Appliance Dimensions ..................................................................9
2.4  Part Assembly Overview ...............................................................10
2.5  Safety Barriers ................................................................................11

3.0  EXISTING FIREPLACE REQUIREMENTS ............................. 12

3.1  Appliance Placement Considerations ........................................12
3.2  Existing Fireplace Speciications ...............................................12

4.0  TERMINATION LOCATION ..................................................... 13

4.1  Vent Termination Clearances .......................................................13

5.0  INSTALLATION PREPARATION ............................................. 14

5.1  Inspect and Clean Existing Chimney .........................................14
5.2  Flue Damper ...................................................................................14
5.3  Gas Line...........................................................................................14
5.4  Electrical Wiring .............................................................................14
5.5  Fireplace Conversion  ...................................................................14

6.0 INSTALLATION ........................................................................ 15

6.1  Kozy Heat #816-CL Co-Linear Vent System ............................15
6.2  Remove Air Duct ............................................................................16
6.3  Run Vent System ............................................................................16
6.4  Connect Vent Pipe to Air Duct ....................................................17
6.5  Place and Secure Appliance .......................................................17

7.0  GAS LINE CONNECTION ........................................................ 18

7.1  Gas Conversion (sold separately) ..............................................18
7.2  Gas Line Installation ......................................................................18

8.0  FACING AND FINISHING ........................................................ 19

8.1  Clearances to Combustibles .......................................................19

8.2  Shroud Installation .........................................................................20
8.3  Safety Barrier Installation .............................................................20

9.0  GAS FIREPLACE INSERT SETUP .......................................... 21

9.1  Glass Frame Assembly .................................................................21
9.2  Light Kit ............................................................................................21
9.3  Rock Kit Installation .......................................................................22
9.4  Control Board Removal and Installation ....................................23

10.0  ELECTRICAL INFORMATION ............................................... 24

10.1  Electrical Speciications .............................................................24
10.2  Wiring Requirements ...................................................................24

11.0  OPERATING INSTRUCTIONS .............................................. 25

11.1  Setup Prolame 2 IFC Module ...................................................26
11.2  Initialize the Control System ......................................................26
11.3  Reset the System for Manual Operation .................................26
11.4  Automatic Safety Restart ............................................................26
11.5  Backup Battery Operation  ........................................................26
11.6  IFC Module Ignition Sequence .................................................27
11.7  Additional Diagnostic Information .............................................27
11.8  Remote Control Operation  ........................................................28

12.0 ADJUSTMENT ....................................................................... 31

12.1  Pressure Testing ..........................................................................31
12.2  Burner Flame Adjustments ........................................................32

13.0 TROUBLESHOOTING ........................................................... 33

14.0 MAINTENANCE ..................................................................... 35

13.1  Burner and Pilot System ............................................................35
14.1 Fans ................................................................................................35
14.2  Vent System ..................................................................................35
14.3  Glass Assembly ...........................................................................35

15.0  REPLACEMENT PARTS LIST ............................................... 36

LIMITED WARRANTY ..................................................................... 37

LIFETIME WARRANTY ................................................................... 39

Summary of Contents for CHASKA 29-ROCK CSK-29-R

Page 1: ...e not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certiied kit is us...

Page 2: ......

Page 3: ...omer safety We offer our continual support and guidance to help you achieve the maximum beneit and enjoyment from your Kozy Heat gas ireplace Jim Hussong President Dudley Hussong Board Chairman Homeow...

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Page 5: ...CONNECTION 18 7 1 Gas Conversion sold separately 18 7 2 Gas Line Installation 18 8 0 FACING AND FINISHING 19 8 1 Clearances to Combustibles 19 8 2 Shroud Installation 20 8 3 Safety Barrier Installati...

Page 6: ......

Page 7: ...accordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certiied 1 2 3 Signage A metal or plastic identiication plate shall be permanently mounted to the ext...

Page 8: ...ivent Metal Fab Selkirk Simpson Dura Vent and ICC TM IVT cap only 2 2 Heating Specifications Natural Gas LP Gas Maximum Input Rating 30 500 Btu h 9 0 kW 30 000 Btu h 8 8 kW Minimum Input Rating 16 000...

Page 9: ...Vent Center Back to Vent Center Inches 19 1 4 29 18 7 8 14 1 2 14 1 8 7 3 16 8 7 8 5 5 8 Millimeters 488 737 479 368 360 183 225 143 14 368mm 187 8 479mm 87 8 225mm 2 51mm 73 16 183mm 29 737mm 29 750...

Page 10: ...h this appliance may result in property damage or personal injury A B C D E F G H Figure 2 2 Proper Positioning of CSK 29 L Exploded View Table 2 2 Field Assembled Parts A Fireplace insert F Fan kit B...

Page 11: ...rier shall be replaced with Hussong Mfg s barriers for this appliance Only doors certified with the appliance shall be used Please refer to Section 8 3 Safety Barrier Installation on page 20 for insta...

Page 12: ...ace insert is removed 3 2 1 Existing Fireplace Opening Minimum Requirements See Figure 3 1 A Height 194 in 489 mm B Front Width 29 in 749 mm C Depth 15 in 381 mm D Back Width 188 in 479 mm 3 2 2 Exist...

Page 13: ...ARNING This appliance must not share or be connected to a chimney flue serving any other appliance Approved vent caps require 12 in 305mm clearance to intersecting walls overhangs or eaves as veriied...

Page 14: ...18 If the factory built ireplace has no gas access hole s provided an access hole of 1 in 37 5 mm or less may be drilled through the lower sides or bottom of the irebox in a proper workmanship like ma...

Page 15: ...r on the right side NOTE The exhaust pipe will have a red marking IMPORTANT Maximum horizontal vent runs of 24 in 609 mm require a 1 in 25mm rise per 12 in 305 mm run 1 Carefully extend the exhaust an...

Page 16: ...mney place unfaced insulation around the irst 3 ft 914 mm of vent system below termination cap Secure with wire 2 Install the 3 x 3 lexible pipes down through existing chimney Guide ropes if used to a...

Page 17: ...ce 1 Slide the gas ireplace insert into existing ireplace opening until the channels on top of the appliance are aligned with the air duct 2 Insert the air duct pull rod handle through access slot at...

Page 18: ...ply piping system by closing its individual manual shut off valve A listed and Commonwealth of Massachusetts approved in 13 mm tee handle manual shut of valve and lexible gas connector are to be conne...

Page 19: ...G 19 8 0 FACING AND FINISHING 8 1 Clearances to Combustibles 12 305mm 10 254mm 37 946mm 35 895mm 16 407mm 45 COMBUSTIBLE MANTEL COMBUSTIBLE MATERIAL 6 152mm CLEARANCE TO ADJACENT SIDEWALL Figure 8 1 M...

Page 20: ...holes on the shroud to the corresponding mounting nuts on the sides of the insert metal cabinet 5 Secure with 4 truss head screws provided 6 Reinstall all components previously removed Figure 8 2 Uppe...

Page 21: ...Disconnect all electrical power from the fireplace before performing this task ATTENTION If converting to LP propane gas complete the conversion before installing any light kit components Follow the...

Page 22: ...for potential adjustments in rock placement and usage Hussong Manufacturing suggests removing 4 R7 rocks and 2 R11 rocks Reference the following illustrations for proper rock placement Do not block pi...

Page 23: ...10 screws securing control board Remove the control board 9 4 2 Control Board Installation 1 Place the control board in irebox aligning the holes in board with mounting studs at the bottom of the ireb...

Page 24: ...cut or remove the grounding prong from this plug 10 1 Electrical Specifications This appliance when installed must be electrically grounded in accordance with local codes or in the absence of local c...

Page 25: ...the appliance will not operate follow the instructions To Turn Of Gas To Appliance and call your service technician or gas supplier OPERATING INSTRUCTIONS NOTE When this ireplace is initially lit con...

Page 26: ...position for remote control operation of the main burner and ireplace features 11 3 Reset the System for Manual Operation 1 Set the ON OFF rocker switch to OFF position 2 Press the red SWI button on t...

Page 27: ...y 2 seconds move the switch to the ON position The ignition sequence will start again 11 6 1 2 Remote Control ON OFF Key 1 Press the remote control ON OFF key to turn the system OFF 2 After approximat...

Page 28: ...option The standing pilot will keep the irebox warm and establish a draft in the vent which allows the main burner to ignite with less air low disruption When the system is OFF the LCD screen will di...

Page 29: ...t to a desired temperature to control a room s comfort level To activate this function 1 Press the thermostat key The LCD screen will display a temperature bulb graphic the room temperature and set te...

Page 30: ...s will operate at previous setting There is no delay in start up or stop time 11 8 9 Accent Light Kit Optional The light intensity can be adjusted through 6 levels 1 Press the mode key to index to th...

Page 31: ...maximum recommended pressure settings 4 Turn of burner and pilot 5 Disconnect hose and tighten the inlet IN pressure tap by turning screw clockwise Screw should be snug Do not over tighten 6 Relight...

Page 32: ...r Table 12 3 Factory Set Venturi Openings Fuel Air Shutter Opening Natural Gas 1 8 3 mm OPEN LP Gas 5 8 15 mm OPEN 12 2 1 1 Venturi Adjustment NOTE If soot is present on the glass check rock positioni...

Page 33: ...ane gas in tank Check LP propane tank Reill if necessary Low gas pressure Consult a plumber or a gas supplier Can be caused by situations such as a bent line too narrow diameter or pipe or a low line...

Page 34: ...ri Adjustment on page 32 Incorrect vent cap installation Adjust if necessary Vent cap blockage Remove debris if necessary Flame burns blue and lifts off burner Improper venturi setting Venturi air shu...

Page 35: ...fans from electrical current and vacuum The bearings are sealed and require no oiling 14 2 Vent System NOTE If the vent air intake system is disassembled for any reason reinstall per instructions prov...

Page 36: ...Oriice 53 700 253 Pilot Assembly LPG 700 551 1 Conversion Kit NG NCK CK29L S Transmitter Remote Control 700 408 Conversion Kit LPG LCK CK29L S Pilot Oriice NG 700 094 Burner Assembly CK29L 135 GLASS...

Page 37: ...ssong Manufacturing Co Inc s behalf any additional obligation of liability connected with the unit It is expressly agreed and understood that this warranty is Hussong Manufacturing Co Inc s sole oblig...

Page 38: ......

Page 39: ...e defective component s It is expressly agreed and understood that this Lifetime Warranty is Hussong Manufacturing Co Inc s sole obligation and original purchaser s exclusive remedy for defective irep...

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