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12

 FRAMING

Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces

#BAY-36-L & BW R.8 July 2019

3.3  Stand-off Assembly and Installation

WARNING: The top stand-offs provide minimum clearance to the 

header. Use only non-combustible material in this area for the entire 

width of the fireplace. DO NOT use wood, sheetrock, et cetera, in this 

zone.
Top stand-off brackets must be formed and attached prior to 

positioning fireplace into framed opening. 
NOTE: If installing trim kit assembly, please refer to Section 4.0 Facing 

and Finishing on page 18.

1.  Remove and save (4) screws securing stand-off heat shields and 

stand-off brackets on top of the fireplace.

2.  Form each top stand-off bracket by bending at perforations, as 

shown. 

3.  Align the holes in the formed top stand-offs with the holes in 

the fireplace top. Secure with the (4) screws previously removed 

along with (4) screws located on top of the fireplace.

4.  Form stand-off heat shields as shown. The flange will face up and 

to the back of the fireplace. 

5.  Align the in the stand-off heat shields with the holes in the 

top stand-off brackets Secure with (8) screws provided in the 

fireplace components packet.

3.4  Nailing Flange Assembly 

and Installation

CAUTION: Never permanently remove these assemblies from the 

fireplace—they must be secured regardless of finish material used. 

1.  Remove (2) nailing flanges from the right and left side of the 

fireplace.

2.  Align nailing flange with holes on outside corners of fireplace, 

with the stand-off flanges on the nailing flanges facing away 

from the fireplace

3.  Secure the nailing flanges to the fireplace with screws (provided) 

through the slots in nailing flanges.

4.  Bend perforation on nailing flange until parallel with fireplace 

face. Do not bend toward fireplace face.

5.  Position framing stud against the small stand-off (located on 

backside of nailing flange). Secure with nails or screws.

• 

When installed, the nailing flanges provide the minimum ¼ in 

(6 mm) clearance from the sides of the fireplace to framing.

Figure 3.1, Nailing Flange and Stand-off Assembly and Installation

STAND-OFF BRACKETS AS SHIPPED

FORMED STAND-OFFS AND NAILING FLANGES

TOP VIEW

Stand-off

Flange

Framing Studs

1/4” (6mm) 

Clearance

Stand-off

Flange

FRONT VIEW

SIDE VIEW

Nailing Flanges 

As Shipped

Summary of Contents for BAY-36-BW

Page 1: ...SA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases...

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Page 3: ...being dedicated not only to functionality and reliability but also customer safety We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Hea...

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Page 5: ...ination Clearances 27 7 0 VENTING 28 7 1 Rear Vent Conversion Instructions 28 7 2 Approved Vent Systems 30 7 3 Venting Requirements 30 7 4 Use of Elbows 30 7 5 Restrictor Assembly and Installation 30...

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Page 7: ...riod a battery operated carbon monoxide detector with an alarm shall be installed 1 3 2 Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accordance with the above provis...

Page 8: ...orities or codes having jurisdiction in you area regarding derate guidelines 2 1 1 1 US Installations Refer to the American Gas Association guidelines for the gas designed appliances derating method F...

Page 9: ...9 2 3 Appliance Dimensions Figure 2 1 Appliance Dimensions 115 16 49mm 515 16 152mm 32 813mm 2613 16 681mm 10 254mm 325 8 829mm 35 907mm 83 16 208mm 25 16 58mm 257 8 657mm 1513 16 401mm 187 8 479mm 77...

Page 10: ...Proper installation of safety barriers require the bottom of the fireplace to be level with finished hearth NOTE Safety screen B36 PTF2 requires the fireplace to be 3 76 mm above the hearth and 3 76 m...

Page 11: ...Please be aware of the large amount of heat this fireplace will produce when determining a location 3 2 Floor Support and Protection Floor protection in front of the fireplace is not required Combust...

Page 12: ...elds with the holes in the top stand off brackets Secure with 8 screws provided in the fireplace components packet 3 4 Nailing Flange Assembly and Installation CAUTION Never permanently remove these a...

Page 13: ...top to ceiling 30 in 762 mm Appliance sides to adjacent sidewall 3 4 in 19 mm Top of appliance to 3 4 in 19 mm trim 4 1 2 in 108 mm Mantel 6 in 152 mm deep from appliance top 8 in 203 mm Figure 3 2 T...

Page 14: ...om entering the room and outside walls should be insulated Framing dimensions should allow for wall covering thickness and fireplace facing materials If using a hearth adjust the rough opening size as...

Page 15: ...h rough opening dimensions as necessary to maintain clearance requirements NOTE Wall thimble products that comply with the required clearance to combustibles must be installed for all horizontal vent...

Page 16: ...ation A outdoor covered fireplace installation allows a fireplace to be installed in an outdoor covered area where the appliance is protected from direct precipitation Follow the instructions and illu...

Page 17: ...U M W E A T H E R P R O O F O V E R H A N G I N F R O N T A N D S I D E S M I N I M U M W E A T H E R P R O O F O V E R H A N G I N F R O N T A N D S I D E S FREE STANDING STRUCTURE WEATHERPROOF ENCL...

Page 18: ...deeper 4 1 2 Adjacent Sidewall Requirements The adjacent sidewall must be 3 4 19mm from the finishing edge of the fireplace See Figure 4 3 on page 20 If you are installing safety barrier B36 PTF2 you...

Page 19: ...m chamber height for top vent minimum horizontal vent terminations using flex pipe 1 2 13mm NON COMBUSTIBLE MATERIAL ONLY NON COMBUSTIBLE ZONE Figure 4 2 B36 RSF2 Mantel Requirements Figure 4 1 Mantel...

Page 20: ...BW R 8 July 2019 Figure 4 3 Sidewall Clearance 3 4 19mm UNLIMITED NOTE 37 3 4 x 10 1 2 NONCOMBUSTIBLE MATERIAL SUPPLIED WITH FIREPLACE ALLOWS 3 4 OVERLAP ONTO FRAMING SIDES AND 1 2 ONTO HEADER NON CO...

Page 21: ...alled remove the top stand offs 4 Install the top trim panel Align the holes in the top trim panel with the front holes in the stand offs and attach to the fireplace top Secure with the screws previou...

Page 22: ...Install the exterior trim top panel Align the holes in the top trim panel with the front holes in the stand offs and attach to the fireplace top Secure with the screws previously removed and included...

Page 23: ...To remove safety screen lift the screen up and out of slots 4 4 2 Overlap Fit Hanging Installation IMPORTANT If there is gasket rope present on the back on the safety screen ensurethegasketmakesconta...

Page 24: ...he louver in the first notch position will match with the first notch position in the notched tabs the louver in the second notch position will match the second notch in the notched tabs etc 3 Adjust...

Page 25: ...t pressures equal to or less than psi 3 5 kPa the appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve A listed and Commonwealth of Massachusett...

Page 26: ...30 Over 6 12 to 7 12 1 25 0 38 Over 7 12 to 8 12 1 5 0 46 Over 8 12 to 9 12 2 0 0 61 Over 9 12 to 10 12 2 5 0 76 Over 10 12 to 11 12 3 25 0 99 Over 11 12 to 12 12 4 0 1 22 Over 12 12 to 14 12 5 0 1 5...

Page 27: ...t to any other appliance 12 in 30 cm 9 in 23 cm K Clearance to mechanical air supply inlet 6 ft 1 83 m 3 ft 91 cm above if within 10 ft 3 m horizontally Massachusetts 10 ft 3 m L Clearance above paved...

Page 28: ...the instructions below to be used NOTE Allcomponentsremovedfromthetopventexitwillbereinstalled for the rear vent 7 1 1 Remove Top Vent Collars 7 1 2 Remove Back Vent Combustion Air Intake and Exhaust...

Page 29: ...EXHUAST COLLAR TO REAR VERIFY GASKET IS IN PLACE UNDERNEATH SECURE WITH 6 SCREWS PREVIOUSLY REMOVED 2 INSTALL 6 5 8 COMBUSTION AIR INTAKE COLLAR TO REAR VERIFY GASKET IS IN PLACE SECURE WITH 4 SCREWS...

Page 30: ...ng upon venting configuration and the type of fuel used Refer to the vent manufacturer s installation manual for complete installation instructions Vent installation must conform with venting requirem...

Page 31: ...Terminations Table 7 1 NG Propane Minimum Maximum Vertical Terminations Minimum Vertical Length Maximum Vertical Length 3 ft 914 mm 50 ft 15 2 m Minimum Maximum Vertical Venting 3 914mm minimum vertic...

Page 32: ...cal Venting Minimum Horizontal Run HMIN Maximum Horizontal Run HMAX 90 elbow 6 in 152 mm 8 ft 2 4 m Minimum Vertical Maximum Horizontal Terminations 90 horizontal elbow 6 152mm minimum horizontal run...

Page 33: ...rt Venting Min Vertical Length Max Vert Length 90 elbow 3 ft 914 mm 50 ft 15 2 m Minimum Maximum Combination Venting Vertical Terminations 90 vertical elbow 3 914mm minimum vertical length 50 15 2m ma...

Page 34: ...to Vert Venting Min Vertical Length Max Vert Length 90 elbow 3 ft 914 mm 50 ft 15 2 m Minimum Maximum Vertical Terminations 90 vertical elbow 3 914mm minimum vertical 50 15 2m maximum vertical termin...

Page 35: ...e Venting Configurations IMPORTANT Horizontal vent sections require at least 1 4 6mm rise for every 12 305mm of travel IMPORTANT The vent heat shield assembly must be installed when incorporatingminim...

Page 36: ...se abrasion or damage to the flexible pipe Vent options listed below i ii iii allow for a minimum of 0 0mm to a maximum of 24 610mm horizontal run using rigid or flexible pipe i Minimum Maximum Top Ve...

Page 37: ...rior sealant around outer edge of termination box A Place assembly through the wall pass through in exterior wall and secure with 4 screws through the four holes B 4 Form the 4 7 flexible aluminum pip...

Page 38: ...he vertical heat shield flanges with corresponding screw holes located in front of the flue outlet on the top of the fireplace 3 Secure the vertical vent heat shield to the fireplace with 2 attachment...

Page 39: ...re installing light kit Follow instructions included with the conversion kit sold separately CAUTION Disconnect all electric power from fireplace before performing any of these tasks NOTE To avoid dam...

Page 40: ...included with the kit Log numbers are located on the bottom of each log Refer to the following instructions and illustrations for proper log placement 1 Position the ember panel in front of the burner...

Page 41: ...ions included with the kit Log numbers are located on the bottom of each log Refer to the following instructions and illustrations for proper log placement 1 Position the ember panel in front of the b...

Page 42: ...the back of the firebox 9 Remove light kit housing 2 screws 10 Remove and save 8 screws securing the control board 11 Lift the control board out of the firebox being careful not to damage the sealing...

Page 43: ...ng receptacle Do not cut or remove the grounding prong from this plug 9 1 Electrical Specifications This appliance when installed must be electrically grounded in accordance with local codes or in the...

Page 44: ...iance 10 Press the wireless remote ON button 11 If the appliance will not operate follow the instructions To Turn Off Gas To Appliance and call your service technician or gas supplier OPERATING INSTRU...

Page 45: ...on for remote control operation of the main burner and fireplace features 10 3 Reset the System for Manual Operation 1 Set the ON OFF rocker switch to OFF position 2 Press the red SWI button on the IF...

Page 46: ...o the OFF position 2 After approximately 2 seconds move the switch to the ON position The ignition sequence will start again 10 6 1 2 Remote Control ON OFF Key 1 Press the remote control ON OFF key to...

Page 47: ...m a spark to pilot system to the standing pilot option The standing pilot will keep the firebox warm and establish a draft in the vent which allows the main burner to ignite with less air flow disrupt...

Page 48: ...off key and the mode key at the same time 4 Reinsert 1 AAA battery 5 While still holding the on off key let go of ONLY the mode key 6 Index over to the flame graphic on the LCD screen to edit Use the...

Page 49: ...ious setting There is no delay in start up or stop time 10 8 9 Accent Light Kit if applicable The light intensity can be adjusted through 6 levels 1 Press the mode key to index to the light icon 2 Pre...

Page 50: ...m and maximum recommended pressure settings 4 Turn off burner and pilot 5 Disconnect hose and tighten the inlet IN pressure tap by turning screw clockwise Screw should be snug Do not over tighten 6 Re...

Page 51: ...hat may lift off the burner Table 11 3 Factory Set Venturi Openings Fuel Air Shutter Opening Natural Gas 1 8 in 3 mm Propane 5 8 in 16 mm 11 2 1 1 Venturi Adjustment NOTE If soot is present on the gla...

Page 52: ...chnician 11 2 2 1 Restrictor Installation 1 Remove the safety barrier and glass frame assembly 2 Remove 4 screws securing baffle Remove baffle to expose venting 3 Bend the tabs on the restrictor inclu...

Page 53: ...gas line Pilot will not stay lit No propane in tank Check propane tank Refill if necessary Low gas pressure Consult a plumber or a gas supplier Can be caused by situations such as a bent line too nar...

Page 54: ...roper venturi setting Venturi air shutter may need to be opened slightly to allow more air into the gas mix See Section 11 2 1 Burner Venturi on page 51 Incorrect vent cap installation Adjust if neces...

Page 55: ...tions provided with installation Refer to Section 7 0 Venting on page 28 Performed by Qualified Service Person Frequency Annually Action Examination of the vent system is required The flow of combusti...

Page 56: ...on of the flame safety system Pilot or Flame rectification device Visually check pilot light when in operation Inspect and ensure the lighting of the main burner occurs within 4 seconds of the main ga...

Page 57: ...Log B36 6 B36 7 Log B36 7 Rock Wool Embers 900 REMB GLASS AND GLASS GASKET 26 1 4 x 31 3 8 Glass with Gasket 701 005T Glass Gasket 900 006 Valance B36 005 SAFETY BARRIERS Full Rectangular Screen Fron...

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Page 59: ...of but not limited to improper chimney venting installation will also render this warranty void 7 This warranty does not cover installation and operational related problems such as environmental condi...

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