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kozy heat ALP-36S, Installation And Operation Manual

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52

  REPLACEMENT PARTS LIST

Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces

#ALP-36 R.7 January 2020

14.0  REPLACEMENT PARTS LIST

Replacement parts are available through your local dealer. Contact your local dealer for availability and pricing.

ALP-36S CONTROL BOARD AND PARTS

Control Board - NG

AL36-L-170-7 Pilot Orifice - NG 

700-166

Control Board - Propane

AL36-L-171-7 Pilot Orifice - Propane 

700-168

S.I.T. IPI Gas Valve - NG

700-567 Valve Step Motor - NG

700-504

S.I.T. IPI Gas Valve - Propane

700-567-1 Valve Step Motor - Propane

700-504-1

Proflame 2 IFC Board

700-659-7 18” Flexible Gas Line - Black

700-213B

IFC Wire Harness Assembly

700-653 Flexible Gas Line - Valve to Burner Connection

700-226F

Proflame 2 IFC External Antenna

700-ANT NG Burner Orifice #29

700-229

Pilot Assembly - NG

700-551 Propane Burner Orifice #49

700-249

Pilot Assembly - Propane

700-551-1 Conversion Kit - NG

NCK-AL36L-S

S.I.T. IPI Pilot Hood

700-098 Conversion Kit - Propane

LCK-AL36L-S

Transmitter (Remote Control)

700-408 Burner Assembly

AL36-L-135

Hussong Manufacturing Co., Inc.
P.O. Box 577
204 Industrial Park Drive
Lakefield, MN 56150-0577   

USA
ALP-36S

GLASS AND GLASS PARTS

32” x 37” - Glass with Gasket

700-174T

1-1/8” Glass Gasket’

900-006

Replacement Valance

AL36-005

SAFETY BARRIERS

Rectangular Decor Screen Front 

AL36R-DSFS

Rectangular Mission Screen Front

AL36R-MSFS

Arched Decor Screen Front

AL36A-DSFS

Arched Mission Screen Front

AL36A-MSFS

WARNING:

 This product can expose you to chemicals including Lead, which is [are] known to the State of California to cause cancer, birth 

defects or other reproductive harm. For more information, visit www.P65Warnings.ca.gov.

The following warning is for replacement parts for this appliance.

ADDITIONAL COMPONENTS

5” (127mm) Restrictor Plate

900-086

Manual Gas Shut-off Valve

700-203

FAN KIT

Fan Assembly - (2) 75 CFM

AL36-028

LIGHT KIT

Light Kit

AL36-LKT

20W 120V Halogen Bulb

600-676

MISCELLANEOUS

Component Access Doors

AL36-CADS

Hearth Plate

AL36-HP

LOG SET

11 Piece Log Set

AL36-500

#1 Log

A-1 

#2 Log

A-2

#3 Log

A-3

#4 Log

A-4

#5 Log

A-5

#6 Log

A-6

#7 Log

A-7

#8 Log

A-8

#9 Log

A-9

#10 Log

A-10

#11 Log

A-11

Rock Wool Embers

900-REMB

Summary of Contents for ALP-36S

Page 1: ...d home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with othe...

Page 2: ......

Page 3: ...ility but also customer safety We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat gas fireplace Jim Hussong President Dudley Hussong...

Page 4: ......

Page 5: ...ion 25 6 2 Minimum Termination Clearances 26 7 0 VENTING 27 7 1 Approved Vent Systems 27 7 2 Venting Requirements 27 7 3 Use of Elbows 27 7 4 Vent Restriction 27 7 5 Rigid Vent Installation 28 7 6 800...

Page 6: ......

Page 7: ...period a battery operated carbon monoxide detector with an alarm shall be installed 1 3 2 Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accordance with the above pro...

Page 8: ...local authorities or codes having jurisdiction in you area regarding derate guidelines 2 1 1 1 US Installations Refer to the American Gas Association guidelines for the gas designed appliances derati...

Page 9: ...16 135mm 47 1194mm 321 16 814mm 38 972mm 46 1182mm 48 1238mm 339 16 853mm 10 273mm 515 16 151mm 1 38mm R30 R761mm 31 806mm 38 972mm TOP VIEW LEFT SIDE FRONT VIEW RIGHT SIDE FRONT VIEW Preferred gas li...

Page 10: ...he barrier shall be replaced with Hussong Mfg s barriers for this appliance IMPORTANT Consider the height of hearth extension finish material when building a fireplace platform Proper installation of...

Page 11: ...rance to the header The clearance to header must be maintained Top stand off brackets must be formed and attached prior to positioning fireplace into framed opening 1 Remove and save 4 screws securing...

Page 12: ...3 Secure the nailing flanges to the fireplace with screws provided through the slots in nailing flanges 4 Bend perforation on nailing flange until parallel with fireplace face Do not bend toward fire...

Page 13: ...m appliance bottom stand offs 0 0mm From appliance front 36 914mm Top of unit face to ceiling 30 5 16 770mm Finishing edge to adjacent sidewall 6 152mm Mantel 9 229mm deep from fireplace enclosure flo...

Page 14: ...ances If installed above floor level a solid continuous platform must be constructed below the fireplace If masonry optional is to be used prepare the foundation necessary for the full masonry load A...

Page 15: ...ace on the horizontal pipe must be maintained A minimum of 1 25mm on the sides and bottom surfaces on the horizontal pipe must be maintained 1 Measure from floor level of the fireplace to the center o...

Page 16: ...nstallation allows a fireplace to be installed in an outdoor covered area where the appliance is protected from direct precipitation Follow the instructions and illustration below and the following pa...

Page 17: ...tion Minimum weatherproof overhang in front and sides Free standing structure weatherproof enclosure M i n i m u m w e a t h e r p r o o f o v e r h a n g i n f r o n t a n d s i d e s M i n i m u m w...

Page 18: ...at the same time It can be up to two of the same heat transfer kits or a combination of interior and exterior kits See the HTK EXT and or HTK INT manuals for further information 3 8 1 Exterior and Int...

Page 19: ...erial is required at the top and sides of the fireplace This fireplace is designed to accommodate non combustible facing material up to 1 2 13mm thick Install facing material up to the finishing edge...

Page 20: ...BUSTIBLE FLOORING 4 121mm 305 16 770mm 37 8 99mm 55 1397mm 53 1346mm 51 1295mm 49 1245mm 47 1194mm 17 432mm 15 381mm 13 330mm 11 279mm 9 229mm 12mm THICK NON COMBUSTIBLE SHOWN MANTEL OVERHANG DIMENSIO...

Page 21: ...nsions for Arched Finishing Frame 53 8 137mm 31 806mm 72 1829mm 1 38mm R301 16 R763mm 38 972mm 25 653mm 72 1829mm 97 16 240mm 317 8 810mm 147 16 376mm R301 8 R765mm 5 140mm 383 8 975mm 251 8 638mm 17...

Page 22: ...mm 32 813mm 19 16 40mm 53 8 137mm 97 16 240mm 72 1829mm 53 8 137mm COMBUSTIBLE MATERIAL ALLOWED NON COMBUSTIBLE MATERIAL ONLY NO SCREWS ALLOWED NON COMBUSTIBLE MATERIAL ONLY 19 16 40mm 383 8 975mm 32...

Page 23: ...nets on the upper trim and 4 magnets on the hearth plate 2 Center the screen front inside the firebox and attach the screen front to magnets 3 To remove safety screen detach from magnets 4 Top magnets...

Page 24: ...less than psi 3 5 kPa the appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve A listed and Commonwealth of Massachusetts approved 1 2 13mm tee...

Page 25: ...t to 6 12 1 0 0 30 Over 6 12 to 7 12 1 25 0 38 Over 7 12 to 8 12 1 5 0 46 Over 8 12 to 9 12 2 0 0 61 Over 9 12 to 10 12 2 5 0 76 Over 10 12 to 11 12 3 25 0 99 Over 11 12 to 12 12 4 0 1 22 Over 12 12 t...

Page 26: ...uilding or the combustion air inlet to any other appliance 12 30cm 9 23cm K Clearance to mechanical air supply inlet 6 1 83m 3 91cm above if within 10 3m horizontally Massachusetts 10 3m L Clearance a...

Page 27: ...The horizontal vent heat shield must be installed for minimum horizontal venting installations for natural gas and propane Kozy Heat s 800 WPT series or wall thimble products that comply with the req...

Page 28: ...Terminations i Minimum Maximum Vertical Terminations 4 1219mm minimum vertical length 50 15 24m maximum vertical length termination cap DIAG 1 NATURAL GAS AND PROPANE VERTICAL VENTING A Stand off Bra...

Page 29: ...izontal Terminations 18 610mm minimum vertical rise 90 horizontal elbow 9 229mm minimum horizontal 20 6 1m maximum horizontal termination cap 7 5 2 2 Natural Gas Maximum Combination Venting For maximu...

Page 30: ...minimum vertical rise 90 horizontal elbow 9 229mm minimum horizontal 4 1219mm maximum horizontal termination cap 7 5 2 4 Propane Maximum Combination Venting For maximum vertical and maximum horizonta...

Page 31: ...y unfaced insulation products listed as non combustible per ASTM E 136 3 Apply a liberal bead of exterior sealant around outer edge of termination box A placing assembly through the wall pass through...

Page 32: ...0 WPT3 Installation Instructions IMPORTANT The heat shield within the wall thimble must overlap a minimum of 1 1 2 38mm An extension will be needed if going through a thicker wall than 6 1 2 165mm Ref...

Page 33: ...when incorporating minimum horizontal venting 1 Loosen but do not remove the 2 attachment screws in front of the flue collar on the top of the fireplace 2 Bend the heat shield at perforation to a 90 a...

Page 34: ...onent Access Doors Installation and Removal 8 2 Glass Frame Assembly WARNING Do not operate this fireplace with the glass removed cracked or broken Replacement of the glass assembly should be done by...

Page 35: ...r Kit This kit includes 4 pc Enamel firebox liner 4 Firebox insulation panels 3 Exterior enamel panels 4 Screws 1 Remove firebox floor refractory 2 Press together the back insulation and back enamel p...

Page 36: ...e located on the bottom of each log Refer to the following instructions and illustrations for proper log placement 1 Align the holes in the bottom of logs 1 through 3 with the mounting pins on the bur...

Page 37: ...cut or remove the grounding prong from this plug 9 1 Electrical Specifications This appliance when installed must be electrically grounded in accordance with local codes or in the absence of local co...

Page 38: ...the safety barrier and glass frame assembly 2 Remove the light access panel on firebox ceiling 2 screws 3 Using a 1 4 wrench loosen but do not remove the bulb clips located inside the light chamber 4...

Page 39: ...appliance 10 Press the wireless remote ON button 11 If the appliance will not operate follow the instructions To Turn Off Gas To Appliance and call your service technician or gas supplier OPERATING I...

Page 40: ...the remote control command The control system is now initialized 6 Set the main ON OFF rocker switch to ON position for remote control operation of the main burner and fireplace features 10 3 Reset th...

Page 41: ...will generate sparks for 60 seconds 3 If there is no flame ignition rectification within the 60 second time frame the IFC module will stop generating sparks for approximately 35 seconds 4 After 35 sec...

Page 42: ...a spark to pilot system to the standing pilot option The standing pilot will keep the firebox warm and establish a draft in the vent which allows the main burner to ignite with less air flow disrupti...

Page 43: ...off key and the mode key at the same time 4 Reinsert 1 AAA battery 5 While still holding the on off key let go of ONLY the mode key 6 Index over to the flame graphic on the LCD screen to edit Use the...

Page 44: ...tting There is no delay in start up or stop time 10 9 9 Accent Light Kit if applicable The light intensity can be adjusted through 6 levels 1 Press the mode key to index to the light icon 2 Press the...

Page 45: ...imum and maximum recommended pressure settings 4 Turn off burner and pilot 5 Disconnect hose and tighten the inlet IN pressure tap by turning screw clockwise Screw should be snug Do not over tighten 6...

Page 46: ...If soot is present on the glass check log placement before adjusting the venturi NOTE Ensure the venturi on each inlet tube has the same opening of measurement 1 Remove the safety barrier and glass fr...

Page 47: ...installation shut off the gas supply and call a qualified service technician 11 2 2 1 Restrictor Plate Installation 1 Remove the safety barrier and the glass frame assembly 2 Locate the 5 127mm exhaus...

Page 48: ...gas line Pilot will not stay lit No propane in tank Check propane tank Refill if necessary Low gas pressure Consult a plumber or a gas supplier Can be caused by situations such as a bent line too narr...

Page 49: ...og Set Installation on page 36 Improper venturi setting Venturi air shutter may need to be opened slightly to allow more air into the gas mix Refer to Section 11 2 1 Burner Venturi on page 46 Incorrec...

Page 50: ...tions provided with installation Refer to Section 7 0 Venting on page 27 Performed by Qualified Service Person Frequency Annually Action Examination of the vent system is required The flow of combusti...

Page 51: ...in operation Inspect and ensure the lighting of the main burner occurs within 4 seconds of the main gas valve opening Check for faulty or incorrect wiring and correct or replace as necessary Inspect p...

Page 52: ...ntrol 700 408 Burner Assembly AL36 L 135 Hussong Manufacturing Co Inc P O Box 577 204 Industrial Park Drive Lakefield MN 56150 0577 USA ALP 36S GLASS AND GLASS PARTS 32 x 37 Glass with Gasket 700 174T...

Page 53: ...f but not limited to improper chimney venting installation will also render this warranty void 7 This warranty does not cover installation and operational related problems such as environmental condit...

Page 54: ......

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