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kozy heat ALP-36-G, Installation Manual

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2 

                           

TABLE OF CONTENTS                            

 

VENTING  (cont.) 

Horizontal Termination Minimum / Maximum 

20 

Horizontal & Vertical Combination Venting Illustrations 

20 

#800-1 Series Flex Vent Installation Instructions 

21-22 

Termination Vent Cap Location 

23 

Vent Termination Clearances 

24 

LIGHT KIT 

 

Light Kit 

25 

FIREBOX LINER KIT INSTALLATION 

 

Firebox Liner Kit Installation 

26 

LOG SET INSTALLATION 

 

Log Set Installation 

27 

FINALIZING THE INSTALLATION 

Burner Tube Adjustment / Troubleshooting 

28 

Restrictor Troubleshooting / Installation after Termination Completion 

29 

MAINTENANCE 

Maintenance 

30 

WARRANTY 

Warranty 

31-32 

INTRODUCTION

 

 

Introduction and Homeowner Reference Information 

1 

 

CONTENTS

  

Table of Contents 

2   

SAFETY INFORMATION  

Safety Information 

3 

COMMONWEALTH OF MASSACHUSETTS INFORMATION 

Commonwealth of Massachusetts Information 

4 

SPECIFICATIONS  

Fireplace Dimensions 

5 

Clearances 

5 

Additional Components Required 

6 

Installation Overview 

6 

Placement Clearance Requirements 

7 

Television Positioning Considerations 

7 

FIREPLACE  PREPARATION 

Stand-off / Stand-off Heat Shield Assembly & Installation 

8 

Nailing Flange Assembly & Installation 

9 

FRAMING  

Wall Enclosure Rough Opening 

10 

Minimum Finished Opening Dimensions 

10-11 

Vertical Terminations 

11 

Horizontal Terminations 

11 

Facing and Finishing 

12 

TYPICAL INSTALLATION OPTIONS  

Typical Installation Options 

13 

MANTEL REQUIREMENTS  

Mantel Requirements 

14 

HEARTH PLATE / COMPONENT ACCESS DOORS 

 

Hearth Plate / Component Access Doors  

15 

GLASS FRAME  

Glass Frame Assembly Removal / Installation 

15 

GAS LINE CONNECTION  

 

Gas Line Connection 

16 

VENTING   

Approved Venting 

17 

Restrictor 

17 

Elbows 

17 

Vertical Vent System Clearances 

18 

Vertical Minimum / Maximum  

18 

Horizontal Vent System Clearances 

18 

Horizontal Vent Heat Shield Installation Instructions 

18 

#800-WPT Wall Pass-Thru Installation  

19 

Summary of Contents for ALP-36-G

Page 1: ...life WARNING This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the...

Page 2: ...stomer safety as well We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat gas fireplace Jim Hussong Dudley Hussong President Board Cha...

Page 3: ...ion 4 SPECIFICATIONS Fireplace Dimensions 5 Clearances 5 Additional Components Required 6 Installation Overview 6 Placement Clearance Requirements 7 Television Positioning Considerations 7 FIREPLACE P...

Page 4: ...tructed Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies The glass front or any part removed for servicing the appliance must be replaced p...

Page 5: ...appliance or equipment The sign shall read in print no less the one half inch 1 2 in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The state or local gas inspector of the side...

Page 6: ...Top of unit face to ceiling 30 5 16 770mm Side of finishing edge to adjacent sidewall 6 152mm Unit front to combustibles 36 914mm Mantel 9 229mm deep from floor fireplace is sitting on 47 1194mm Figu...

Page 7: ...trical hook up Install any standard or optional electrical components at this time 8 Complete venting installation 9 Secure fireplace to framing with nailing flanges Verify all clearances at this poin...

Page 8: ...ts solely on the homeowner Hussong Manufacturing will not be held liable for any adverse effects on a TV located near a Kozy Heat Fireplace that may be caused by heat TV operating temperature is also...

Page 9: ...arances must be maintained Top stand off brackets are not load bearing BACK STAND OFF BRACKETS AS SHIPPED BACK STAND OFF BRACKETS INSTALLED Figure 8a Top stand off brackets and the stand off heat shie...

Page 10: ...ailing flange until parallel with fireplace face Do not bend toward fireplace face 4 Position framing stud against 1 2 13mm long stand off located on backside of nailing flange Secure with nails or sc...

Page 11: ...arth adjust rough opening size as necessary to maintain clearance requirements If installing optional 970 Heat Duct Kit refer to instructions in Supplemental Installation and Homeowner Information man...

Page 12: ...ing fireplace chase must comply with all clearances as outlined in this manual and be constructed in compliance with local building codes Outside walls should be insulated to prevent cold air from ent...

Page 13: ...erial dimensions It is acceptable to pre drill holes and use self tapping screws to attach non combustible material to fireplace face with the exception of the lower left corner See Figure 12c Do not...

Page 14: ...PT2 must be used on all horizontal vent runs The horizontal heat shield included with this fireplace must be installed when incorporating minimum horizontal venting This applies to Nat and LP minimum...

Page 15: ...ANTEL REQUIREMENTS WARNING Non combustible zone No combustible materials allowed on top of fireplace within shaded area for entire width and depth of fireplace with the exception of the header Figure...

Page 16: ...ate Component Access Doors Nuts securing glass valance bottom Figure 15a Rotate toward center to remove and install GLASS FRAME 1 Place glass frame assembly top over tabs at top of firebox 2 Reinstall...

Page 17: ...valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psi 3 5 kPa The appliance must be isolated from the gas supp...

Page 18: ...stallation instructions if installing the restrictor in conjunction with venting Page 29 has information on restrictor recommendations depending on burner flame appearance and instructions on installa...

Page 19: ...2 165mm 12 1 2 318mm wallthickness mustbe usedonallhorizontal ventruns IMPORTANT The horizontal heat shield included with this fireplace must be installed when incorporating minimum horizontal ventin...

Page 20: ...thickness Secure to exterior wall with screws not provided FRAMING DIMENSIONS FOR 800 WPT KOZY HEAT WALL PASS THRU CUT RING OUT OF BOTH SECTIONS IF INSTALLING FLEX VENTING INSULATION HEAT SHIELD MUST...

Page 21: ...G VENTING NAT GAS LP GAS Figure 20c MINIMUM 18 457mm min vertical rise 9 229mm min horizontal cap MAXIMUM 18 457mm min vertical rise 20ft 6 1m max horizontal cap Figure 20b 90 ELBOW HORIZONTAL VENT HE...

Page 22: ...ireplace D Secure with 3 evenly spaced screws ILLUSTRATION ON FOLLOWING PAGE 4 Place a bead of sealant outside 5 flex pipe collar C end with EXTERNAL lip sliding it inside 5 pipe on top of fireplace D...

Page 23: ...ING HOLES IN EXTERIOR WALL PLATE C 5 FLEX PIPE COLLAR D 5 PIPE ON FIREPLACE OR EXTENSION KIT E 8 FLEX PIPE COLLAR F 8 PIPE ON FIREPLACE OR EXTENSION KIT G VINYL SIDING PROTECTOR not shown H INTERIOR F...

Page 24: ...914mm US J Non mechanical air supply inlet to building or the combustion air inlet to any other appliance CANADA 12 305mm US 9 229mm K Mechanical air supply inlet CANADA 6ft 1 83m US 3ft 914mm above...

Page 25: ...2 to 20 12 7 5 2 27 Over 20 12 to 21 12 8 0 2 44 VENT TERMINATION CLEARANCES VENTING Vertical Cap Requirements Figure 24a CAUTION This appliance must not be connected to or joined with any chimney flu...

Page 26: ...mponents packet into lamp bases Reposition bulb clips over tips of halogen bulbs Retighten screws being careful not to over tighten causing bulbs to shatter 5 Reinstall access cover securing with scre...

Page 27: ...ory 2 Sandwich together back insulation panel with backside back enamel panel making sure enamel panel top and bottom flanges wrap around insulation panel Position assembly against firebox back wall i...

Page 28: ...rations for proper placement 1 4 3 2 Align holes in bottom of 1 3 logs with mounting pins on burner setting down into position Place 4 log as shown AL36 500 LOG SET INSTALLATION Figure 27a Figure 27b...

Page 29: ...mbly burner media components and burner assembly from fireplace 2 Loosen burner venturi screw make adjustment retighten screw 3 Re install burner making sure venturi is positioned over burner orifice...

Page 30: ...be necessary If flames indicate insufficient draft lifting or ghosting flames a previously installed restrictor may need to be modified or removed RESTRICTOR INSTALLATION MODIFICATION after terminatio...

Page 31: ...A LICENSED OR QUALIFIED SERVICE PERSON Use protective gloves to handle any broken or damaged glass assembly components The glass assembly part AL36 057T shall only be replaced as a complete unit as su...

Page 32: ...in material or workmanship at Hussong Manufacturing Co Inc s expense including reasonable labor costs to repair or replace the defective component if a factory pre authorization is given for the repa...

Page 33: ...he time of this Lifetime Warranty or to accept on Hussong Manufacturing Co Inc s behalf any additional obligation of liability connected with the unit Hussong Manufacturing Co Inc may fully discharge...

Page 34: ...structions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING If the informat...

Page 35: ...matics 4 OPERATING INSTRUCTIONS Control System Components 5 System Operations 6 9 Lighting and Shutdown 10 11 Pressure Testing 12 970 HEAT DUCT KIT OPTIONAL 970 Heat Duct Kit optional 15 17 CONVERSION...

Page 36: ...tructed Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies The glass front or any part removed for servicing the appliance must be replaced p...

Page 37: ...nd Propane Installation Code Local authorities or codes which have jurisdiction in your area regarding the de rate guidelines COMPONENTS LIST NATURAL GAS LP GAS MINIMUM INLET GAS PRESSURE 5 WC 1 25 kP...

Page 38: ...ATTERY BACK UP WILL OPERATE BURNER ONLY FAN AND LIGHT COMPONENTS WILL NOT FUNCTION ON BATTERY BACK UP POWER Figure 4a Flame Sensor SW1 Button red Igniter Pilot Pilot Burner 885 Proflame Battery Pack M...

Page 39: ...essure tap Pilot flame adjustment Figure 5b Blue back lit LCD display ON OFF Key Thermostat Key UP DOWN Arrow Key Mode Key Transmission Thermostat OFF ON SMART Set Point Temperature Level State Flame...

Page 40: ...and icon on the screen A single beep from IFC control module will confirm reception of the command Figure 6b Figure 6c MANUALLY CONTROL FLAME WITH REMOTE CONTROL The remote control has six 6 flame lev...

Page 41: ...n SMART THERMOSTAT Remote Control Operation SYSTEM OPERATION Figure 7b Figure 7a KEY LOCK This function locks the keys to avoid unsupervised operation To Activate Press MODE and UP keys at same time T...

Page 42: ...arious factors including battery quality number of ignitions changes to room thermostat set point etc When backup batteries are low a double beep will be emitted from the IFC control module when it re...

Page 43: ...ttempt there will be a 60 second delay before the main burner lights If after this third attempt there is still no positive ignition the IFC control module will go into LOCK OUT and the red LED will b...

Page 44: ...TION THIS IS NORMAL AND DOES NOT AFFECT THE PERFORMANCE OR LONGEVITY OF THE FIREPLACE 1 This appliance is equipped with an ignition device which automatically lights the pilot DO NOT try to light the...

Page 45: ...to the appliance 5 Press hand held remote ON button TO TURN GAS OFF TO APPLIANCE 1 Press hand held remote OFF button 2 Turn OFF all electric power to appliance if service is to be performed 3 Manual...

Page 46: ...high or too low contact the gas company Only a qualified gas service technician should adjust incoming gas pressure CAUTION A LOW PRESSURE READING CAN CAUSE DELAYED IGNITION 1 Loosen inlet IN pressur...

Page 47: ...or gas supplier No LP in tank Check LP propane tank Refill if necessary Wiring disconnection Use wiring schematic in this manual to determine that all wiring connections are secure and correct Pilot...

Page 48: ...for proper vent cap installation Blockage or vent system leaks NO REACTION TO COMMAND Backup battery pack batteries or remote control batteries low Replace batteries No communication between remote c...

Page 49: ...1 Duct collar 3 Flange nuts 1 Fan assembly 1 Strapping cord 1 Fan housing cover plate 3 Wire nuts 1 Speed control mounting bracket 2 Fan wire connectors A junction box cover and hardware must be purc...

Page 50: ...ocate and mark register position 2 Place register mounting bracket into opening A Level and adjust mounting bracket Side of mounting bracket should be flush with front of studs front of mounting brack...

Page 51: ...with 4 screws provided 3 Slide speed control through mounting bracket secure with mounting nut 4 Secure mounting bracket to junction box with 2 screws provided 5 Install register cover by centering it...

Page 52: ...and manifold pressure adjustments and orifice sizing IMPORTANT For high altitude installations Above 2000ft 610m US 4500ft 1372m Canada consult the local gas distributor or authority having jurisdicti...

Page 53: ...3 Reinstall pilot shield with screws previously removed 4 Reinstall side log plates making sure long flanges face away from center of fireplace secure to burner heat shield with screws previously remo...

Page 54: ...ELINES VENTURI POSITION FLAME COLOR VENTURI ADJUSTMENT Closed too far Dark orange flame with black tips Open venturi setting slightly Open too far Blue flames Close venturi setting slightly TO ADJUST...

Page 55: ...d or qualified service person Use protective gloves to handle any broken or damaged glass assembly components The glass assembly part AL36 057T shall only be replaced as a complete unit as supplied by...

Page 56: ...r Connection 700 653 IFC Wire Harness Assembly 700 229 Natural Gas Burner Orifice 29 700 551 Pilot Assembly Natural Gas 700 247 LP Gas Burner Orifice 47 700 551 1 Pilot Assembly LP Gas NCK AL36L S Nat...

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