Kozi CDVI Installation And Operation Manual Download

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TABLE OF CONTENTS

INTRODUCTION......................................................................................................................... 3

KOZI

CDVI SPECIFICATIONS .............................................................................................. 5

KOZI

CDVI GAS CONTROL PARTS LIST........................................................................... 5

UNIT DIMENSIONS.................................................................................................................... 6

REQUIRED INSTALLATION COMPONENTS...................................................................... 7

INSTALLATION REQUIREMENTS ........................................................................................ 8

CLEARANCES ............................................................................................................................. 9

COMBUSTION AIR INLET AND EXHAUST GAS OUTLET ............................................ 10

GAS SUPPLY AND HOOK-UP ................................................................................................ 11

GAS SUPPLY AND HOOK-UP ................................................................................................ 12

SURROUND ASSEMBLY......................................................................................................... 13

SURROUND INSTALLATION ................................................................................................ 14

FINAL ASSEMBLY ................................................................................................................... 15

FIREBOX ACCESS.................................................................................................................... 16

CERAMIC BOARD, LOG AND EMBER INSTALLATION................................................ 17

LIGHTING INSTRUCTIONS .................................................................................................. 18

MAINTENANCE........................................................................................................................ 19

GLASS MAINTENANCE AND REPLACEMENT ................................................................ 20

BURNER PRIMARY AIR ADJUSTMENT ............................................................................ 21

BLOWER OPERATION ........................................................................................................... 22

BLOWER WIRING DIAGRAM............................................................................................... 24

OPTIONAL EQUIPMENT........................................................................................................ 24

WWW.KOZISTOVES.COMLIMITED LIFETIME WARRANTY..................................... 24

LIMITED LIFETIME WARRANTY....................................................................................... 25

RATING PLATE DIAGRAM ................................................................................................... 26

REPLACEMENT PARTS LIST ............................................................................................... 27

Summary of Contents for CDVI

Page 1: ...O DO IF YOU SMELL GAS o Do not try to light any appliance o Do not touch electrical switches do not use the phone in your building o Immediately call your gas supplier from a neighbor s phone o Follow...

Page 2: ...P 11 GAS SUPPLY AND HOOK UP 12 SURROUND ASSEMBLY 13 SURROUND INSTALLATION 14 FINAL ASSEMBLY 15 FIREBOX ACCESS 16 CERAMIC BOARD LOG AND EMBER INSTALLATION 17 LIGHTING INSTRUCTIONS 18 MAINTENANCE 19 GLA...

Page 3: ...is manual D The burning of anything other than the type of gas approved for use in this gas appliance APR Industries Ltd also disclaims any responsibility for the above actions This appliance when ins...

Page 4: ...APPLIANCE DUE TO HIGH TEMPERATURES THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWQAY FROM FURNITURE AND DRAPERIES Do not use this appliance if any part has been under water Immediately call a q...

Page 5: ...L PARTS LIST CONTROL VALVE ROBERTSHAW 7000 MVRB 3 LC NATURAL GAS ROBERTSHAW 7000 MVRB 3 LC LP PROPANE PILOT ASSEMBLY PSE PSE NA213 THERMOPILE PSE PSE 018A THERMOCOUPLE PSE PSE 019 PIEZO IGNITOR Morgan...

Page 6: ...6 UNIT DIMENSIONS...

Page 7: ...Flex pipe venting kit includes 2 lengths 3 aluminum flex vent CS4SS Surround Standard 4 sided or CL4SS Surround Large 4 sided CTC Termination Cap CPCK Propane Conversion kit From NG to LP for use with...

Page 8: ...modified in any manner that would cause it to be considered less structural or fire safe than prior to the insert installation The minimum dimensions that the host fireplace must be are Opening width...

Page 9: ...insert door right or left sides Floor Insert must sit a minimum 12 from all combustible material and must have a 12 x non combustible hearth See A below or the unit must sit in a raised opening at le...

Page 10: ...ar is located on the right and the exhaust collar is located on the left On the rain cap the intake collar terminates at the flashing plate on the lower part of the cap while the exhaust collar termin...

Page 11: ...e rain cap may be cut and formed to allow for attachment to the host flue system Be sure not to obstruct the air openings of either the inlet or exhaust portions of the rain cap Obstructions may adver...

Page 12: ...Code ANSI 223 1 in the U S A and CAN CSA B149 1 00 in Canada PRESSURE TAPS ARE PROVIDED FOR CHECKING THE INLET AND OUTLET GAS PRESSURE THESE TAPS ARE LOCATED ON THE FRONT OF THE VALVE BODY THIS APPLI...

Page 13: ...3 Install the nuts and bolts as shown 4 Slip the optional 3 piece picture frame or brass trim onto the outer edge of the surround Make sure the corner keys fit into the outer trim pieces picture fram...

Page 14: ...mbled surround over the unit 2 Attach the top panel of the surround with 2 screws into the top of the unit see first illustration below 3 Locate the tabs in the bottom corners of the vertical surround...

Page 15: ...e surround and connect the wires to the gas valve assembly as shown see first illustration below 2 Push the entire insert surround assembly against the fireplace facing while centering the unit in the...

Page 16: ...rotating the bottom of the louver forward and lifting the louver off of its supports Using a Phillips tipped screwdriver remove the 2 door attachment screws see diagram below The door may now be lift...

Page 17: ...these logs should not be changed from where they are designed to sit Modification of the logs or their positioning may affect the performance of the fireplace Use only the ember wool material provided...

Page 18: ...wo This is due to the paint and lubricants used in the manufacturing process Additionally for the first few minutes after each lighting vapor may condense and fog the glass and the flames may be blue...

Page 19: ...ck periodically for the proper operation of the pilot burner and main burner The appliance area must be kept clear and free from combustible materials gasoline and flammable vapors and liquids KEEP PI...

Page 20: ...e the insert The complete window and frame assembly must be replaced with a new or rebuilt assembly ONLY DOORS CERTIFIED BY THE MANUFACTURER CAN BE USED WITH THIS APPLIANCE Broken or damaged glazing s...

Page 21: ...r may cause premature build up or soot to deposit on the glass If excessive soot forms open the air shutter slightly by loosening the screw and rotating the sleeve to enlarge the opening CAUTION ALLOW...

Page 22: ...never be shut off If desired the blower may be allowed to run even after the fire has been turned off The blower will automatically shut off once the insert has cooled Many people will set the rheosta...

Page 23: ...23 CAUTION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION VERYIFY PROPER OPERATION AFTER SERVICING...

Page 24: ...designer trims surrounds faceplates etc are available for your unit Due to the ever changing nature of these options it is not possible to list them all here Please see our website or contact your loc...

Page 25: ...rts required for repair with the exception of all electrical and gas components which are warranted for one year only The following items are not covered by this or any other warranty log paint gasket...

Page 26: ...26 RATING PLATE DIAGRAM...

Page 27: ...Volt Circulation Fan 11 CCFMP Circulation Fan Mounting Plate 12 GSORNG03 Brass Orifice 38 Natural Gas NG GSORPR03 Brass Orifice 53 Propane LP 13 CVMP Exhaust Air Intake Venting Mount Plate 14 GKT00401...

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