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Kontron R4U8S, Installation And User Manual

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Kontron R4U8S Installation And User Manual Download Page 29

R4U8S User's Manual

Hardware Installation and Rack Maintenance

Page 22 

 

SD.DT.F06-1e

Chapter 5 -

Hardware Installation and Rack
Maintenance

5.1

Hardware Installation Procedure

All

 

Kontron racks are configured and tested at the factory according to the Quality procedures and instructions

developed and implemented at Kontron, in accordance with the ISO 9000 standards.

The installation and the initial start-up of a Kontron rack must be performed by personnel who have appropriate
training for Kontron hardware.

5.2

Rack Maintenance Procedure

When the operating conditions for the R4U8S rack, given in Chapter 2, are implemented the rack does not require
any particular preventive maintenance.

Maintenance on the fixed parts of the R4U8S rack: the card tray, the VME backplane, the fans, and the power
supply must be performed at the Kontron operation center or in a repair shop that specializes in this equipment.

Summary of Contents for R4U8S

Page 1: ...R4U8S Photo du Produit Installation and User s Manual SD DT F06 1e September 2010 If it s embedded it s Kontron ...

Page 2: ... 2010 Kontron AG All rights reserved All data is for information purposes only and not guaranteed for legal purposes Information has been carefully checked and is believed to be accurate however no responsibility is assumed for inaccuracies Kontron and the Kontron logo and all other trademarks or registered trademarks are the property of their respective owners and are recognized Specifications ar...

Page 3: ...ude names company logos and trademarks which are registered trademarks and therefore proprietary to their respective owners Environmental Protection Statement This product has been manufactured to satisfy environmental protection requirements where possible Many of the components used structural parts printed circuit boards connectors batteries etc are capable of being recycled Final disposition o...

Page 4: ...B Signal names ending with an asterisk or a hash denote active low signals all other signals are active high Signal names follow the PICMG 2 0 R3 0 CompactPCI Specification and the PCI Local Bus 2 3 Specification For Your Safety Your new Kontron product was developed and tested carefully to provide all features necessary to ensure its compliance with electrical safety requirements It was also desi...

Page 5: ...heatsink Do not touch the CPU heatsink or the ruggedizer while removing the board from a rack because it can get very hot Do not place the board on any surface or in any form of storage container until the board and its heatsink have cooled down to room temperature General Instructions on Usage In order to maintain Kontron s product warranty this product must not be altered or modified in any way ...

Page 6: ...rol Panel 14 4 3 1 Front Control Panel 14 4 3 1 1 ON OFF Button 14 4 3 1 2 Pass through RJ 45 14 4 3 1 3 Control LEDs 15 4 3 2 Rear Control Panel 16 4 3 2 1 Power Supply Connector 16 4 4 Monitoring Card 17 4 5 Input Ouput Distribution Panel 18 4 6 Access to the Internal Peripherals 19 4 6 1 Installing two 2 5 HDD on Top of the Monitoring Card 19 4 6 2 Installing two 3 5 HDD on Top of the Power Sup...

Page 7: ...cation 10 Figure 4 Front View 11 Figure 5 Rear View 11 Figure 6 Overall Dimensions Bottom View 12 Figure 7 Overall Dimensions Side Viewes 13 Figure 8 Front Control Panel 14 Figure 9 Control LEDs 15 Figure 10 Rear Control Panel 16 Figure 11 2 5 HDD Support 19 Figure 12 Splitted View 20 List Of Tables Table 1 Order Code 2 Table 2 Main Characteristics 4 ...

Page 8: ...yed industrial airborne and naval applications The R4U8S racks accept all Kontron VME64x boards and any air cooled VME64x bus boards complying with ANSI VITA 1 1 ANSI VITA 1 7 and ANSI VITA 38 standards The R4U8S rack may be installed in a standard 19 inch rack cabinet enclosure The R4U8S is backed up by the full range of Kontron integration and qualification services This ranges from the delivery...

Page 9: ...Chapter 4 Hardware Description external and internal description control panel access to the internal peripherals Chapter 5 Hardware Installation and Rack Maintenance Order Code The front and the rear panels of the R4U8S rack depend on the manufacturing options Enclosure Panel Door and 6U VME Boards Bay consequently they may be different from those shown in this document The photographies and diag...

Page 10: ...d Cage 6U VME64x VITA 1 1 VITA 1 7 VITA 38 VME64x backplane with P0 connector 6U CPCI Please contact Kontron Slots 8 Horizontal Bay Position Front or Rear Air Cooling 1 5 m s average airflow 0 1 Acoustic Noise 55 dB RTM Bay 6U 80 mm VITA 36 compliant Door Yes Front or Rear Peripherals 2 Up to 2 x 2 5 HDD or 2 x 3 5 HDD Power Supply Unit PSU Input Voltage 100 240 VAC 50 60 Hz Power 700 W Output Vol...

Page 11: ...atic Discharge Radiated RFI Fast Transients burst Input Line Surges Conducted RFI Voltage Dips EN55022 Class A 5 EN61000 3 2 EN61000 3 3 EN55024 EN61000 4 2 EN61000 4 3 EN61000 4 4 EN61000 4 5 EN61000 4 6 EN61000 4 11 Altitude Operating Storage 10 000 ft 3 048 m 30 000 ft 9 144 m Shock Operating Storage DO 160E 15 g peak half sinus 11 ms duration 15 g peak half sinus 20 ms duration Vibration Opera...

Page 12: ... Manufacturing option 6U VME Boards Bay Rear Air input on the right fans side and air output on the left side of the rack 6U VME Boards Bay Front Air input on the left fans side and air output on the right side of the rack see Figure 2 below POWER SUPPLY UNIT 2 5 FANS HDD ÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓ AIR INPUT BOARDS Figure 2 Ventilation Direction 1 When located in a cabinet make sure to leave ...

Page 13: ... in the room if temperature of the site is greater than that recommended 4 The front panels of the Kontron boards are equipped with an EMC gasket To preserve the gaskets and to prevent that the components of the boards could be damaged by contact with gaskets it is mandatory D When the boards are horizontal insert them downward To unplug the boards proceed in the inverse sense of the insertion 5 T...

Page 14: ... application connectors while functioning Voltage discharge may damage the inserted boards I O devices or the power supply Fire safety Fire estinguishers type CO2 should be installed in the work area close to the rack User Safety All fans are externally protected with proper finger guard grids User should avoid touching any fan part with his fingers DO NOT turn the power on while the power is cycl...

Page 15: ... of these documents to 4 the transport company 4 Kontron 3 1 2 Unpacking Unpacking the equipment must be carried out under the supervision of a technician approved by Kontron Open each of the packages and take out the items one by one Two people should assist in the unpacking of the system unit and the monitor as these items may be heavy Inspect each item and make a note of any possible defects sc...

Page 16: ... they are ordered such as 4 Kontron SBC or Computing Node i e PowerEngine7 PENTXM2 PowerNode3 4 The cables required for the I O of the Kontron boards 4 Graphics monitor or VT100 console 4 Keyboard mouse or track ball 4 Kontron PMCs see CD ROM documentation 4 Other PMCs see associated documentation 4 RTM Rear Transition Modules for expanding I O on P0 and P2 and associated cables 4 Internal HDD Har...

Page 17: ...e 3 above 1 Manufacturer Label manufacturer information and rack identification 2 Amendment Label the last notched letter indicates the revision level of the rack Revision a in the opposite exemple If the Amendment Label is not available the rack is delivered in its initial revision 4 The third one is located inside the rack near the the EMC door refer to Figure 3 above 3 System Label Model and Se...

Page 18: ...Chapter 4 Hardware Description 4 1 External Description Figure 4 Front View Cable Passing Peripheral Rooms RTM Bay Figure 5 Rear View A cabling way eases cable passing between the front and rear cards bays and or between one of these bays and the peripherals rooms ...

Page 19: ...R4U8S User s Manual Hardware Description Page 12 SD DT F06 1e 4 2 Internal Description POWER SUPPLY UNIT 2 5 448 FANS HDD Figure 6 Overall Dimensions Bottom View ...

Page 20: ...R4U8S User s Manual Hardware Description SD DT F06 1e Page 13 482 6 465 9 177 481 438 174 5 101 6 3 Figure 7 Overall Dimensions Side Viewes ...

Page 21: ...el 4 3 1 1 ON OFF Button The ON OFF button is located on the front panel of the R4U8S rack DO NOT turn the power on while the power is cycling off Wait a few seconds until the power has completely cycled off Follow the same precaution for turning the power off Turning the power on or off before this cycle is complete can cause the voltage and temperature values programmed into the board monitoring...

Page 22: ...the system is powered on Fail Signals Stdby Temp Fan Sys Stdby LED The standby LED indicates that the power supply cable is connected to the rack The equipment is ready for use but not necessarily in use Green light The power supply cable is connected independently of the ON OFF button status Temp LED This LED indicates that the rack temperature is within the permitted tolerances Red light Tempera...

Page 23: ...trol panel may be located on the left side or on the right side of the front panel 6U VME Boards Bay Front the rear control panel is located on the left side of the front panel refer to Figure 10 6U VME Boards Bay Rear the rear control panel is located on the right side of the front panel 4 3 2 1 Power Supply Connector J1 Mating Connector IEC320 type female plug rated 3A Pin J1 1 Line 2 Neutral 3 ...

Page 24: ...ing card detects one speed of the three fans lower than 45 of full speed the Fan LED is lighted and the other fans are set in full speed mode Failure Detection List Failure Description Diagnosis Temp LED flickers The monitoring card has detected less than 4 temperature sensors Temp LED is ON red but the temperature is lower than 70 C The monitoring card has not detected any temperature sensors at ...

Page 25: ... option Enclosure Panel Door the accesses to the boards or the RTM may be protected by an enclosure panel door Enclosure Panel Door Front Only Enclosure Panel Door Rear Only 6U VME Boards Bay Front The VME boards are accessible via the front panel of the rack The front panel of the rack is closed by an enclosure panel door The VME boards are accessible via the front panel of the rack The rear pane...

Page 26: ...stalled on a specific support located on top of the monitoring card This specific support is accessible by removing the cover of the rack Figure 11 2 5 HDD Support Assembling Procedure 1 Power off the rack ON OFF buttton 2 Remove the cover of the rack Unscrew the screws by using a Pozidriv screwdriver If the disks are already installed on the specific support make sure to remove the connectors bet...

Page 27: ...R4U8S User s Manual Hardware Description Page 20 SD DT F06 1e Rack cover 2 5 HDD Support Figure 12 Splitted View ...

Page 28: ...ing screws removed at stage 3 to fix the specific support to the cover of the rack 6 Plug the connectors between the disks and the boards and between the disks and the power supply 7 Install the cover of the rack Fix it to the rack frame with the screws removed at stage 2 8 Power on the rack 4 6 3 Installing two 2 5 HDD on a Specific Tray Up to two 2 5 inch hardware disks may be installed on an op...

Page 29: ...9000 standards The installation and the initial start up of a Kontron rack must be performed by personnel who have appropriate training for Kontron hardware 5 2 Rack Maintenance Procedure When the operating conditions for the R4U8S rack given in Chapter 2 are implemented the rack does not require any particular preventive maintenance Maintenance on the fixed parts of the R4U8S rack the card tray t...

Page 30: ...omputers S A S 33 0 4 98 16 34 00 150 rue Marcelin Berthelot BP 244 sales kontron com ZI TOULON EST support kom sa kontron com 83078 TOULON CEDEX France For further information about other Kontron products please visit our Internet web site www kontron com ...

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