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Kontron KISS 4U KTC5520 User Manual Download Page 32

 

 

7. Assembly, Disassembly  

 

KISS 4U KTC5520 – User's Guide (Version 1.01) 

 

7.5.

 

Installation in a 19" Industrial Cabinet 

 

In order to setting-up, installing / removing the KISS 4U KTC5520 platform into/from a 19" industrial 
cabinet, please observe the instructions described in this manual. 

Please consider the included “General Safety Instructions for IT Equipment”.  

The system has to be mounted and installed only by the service person for this area familiar with the 
associated dangers. 

 

Ensure there is sufficient air circulation around the device when installing the KISS 4U KTC5520 platform. 

The openings for air intake and exhaust on the device must not be obstructed by objects.  

Leave at least 5 cm (1.969 ") of free space in front and behind the KISS 4U KTC5520 platform to prevent 
the device from possibly overheating. 

 

The KISS 4U KTC5520 platform should be installed into a 19" industrial cabinet with slide rails. 

The 19" industrial cabinet must stand firmly in place. You can improve its stability by placing the 
components into it from the bottom up. Heavy components should be placed down below. 

If further stabilization is necessary, then bolt the 19" industrial cabinet to the floor or anchor it on the 
wall. 

 

The voltage feeds must not be overloaded. 

Adjust the cabling and the external overcharge protection to correspond with the electrical data indicated 
on the type label.  

The type label is located on right side of the unit. 

30

 

www.kontron.com

 

Summary of Contents for KISS 4U KTC5520

Page 1: ...KISS 4U KTC5520 User s Guide Version 1 01 0 0096 6800 If it s embedded it s Kontron...

Page 2: ...This page is intentionally left blank www kontron com...

Page 3: ...ct Identification 10 6 Product Description 11 6 1 Front Side 14 6 1 1 USB Interfaces 15 6 1 2 Power Button 16 6 1 3 LED Indicators and the SYSID Button 16 6 1 4 Front Access Panel 18 6 1 5 Cover Faste...

Page 4: ...closed access panel 11 Fig 3 Tower version with closed access panel 11 Fig 4 Desktop version with closed access panel 11 Fig 5 Rackmount version with opened access panel 11 Fig 6 Tower version with op...

Page 5: ...nsion cards 27 Fig 30 Card hold down bracket for long expansion cards 27 Fig 31 Opened KISS 4U KTC5520 platform removing the card hold down brackets 28 Fig 32 KISS 4U KTC5520 rear side without PE mark...

Page 6: ...s for this reason Kontron Embedded Computers expressly informs the user that this manual only contains a general description of technical processes and instructions which may not be applicable in ever...

Page 7: ...responding warning notices are not observed This symbol indicates that the product or parts thereof may be damaged if the corresponding warning notices are not observed This symbol indicates general i...

Page 8: ...Accident Liability Obligation Kontron Embedded Computers shall be exempted from the statutory accident liability obligation if the user fails to observe the included document General Safety Instructi...

Page 9: ...g label The optional CD ROM and DVD drives contain light emitting diodes classified in accordance with IEC 825 1 1993 LASER CLASS 1 and therefore must not be opened If the enclosure of such a drive is...

Page 10: ...ction 3 Always handle electrostatic sensitive components by their edge or by their casing 4 Avoid contact with pins leads or circuitry 5 Turn off power and input signals before inserting and removing...

Page 11: ...mful interference in which case the user will be required to correct the interference at his own expense English This Class A digital apparatus complies with the Canadian ICES 003 French Cet appareil...

Page 12: ...ts Slide Rails 5 1 Type Label and Product Identification The type label product designation serial number and the inspection status label of your KISS 4U KTC5520 platform are located on the right side...

Page 13: ...ned for operation in harsh industrial environment The KISS 4U KTC5520 platform is designed to be installed in 19 racks It may be also delivered as tower and desktop version Versions of the KISS 4U KTC...

Page 14: ...moval of these components even during operation The washable filter mat which protects your system against dust and dirt is located on the front side of the system This filter mat may be replaced duri...

Page 15: ...ther into a drive cage 6 Card hold down bracket for long expansion cards 7 Card hold down bracket for short expansion cards 8 Retaining bracket for the card hold down bracket 9 AC power supply unit 10...

Page 16: ...ecuring lock mechanism 6 Light diffusers for the LED indicators You can convert your rackmount system to a desktop unit by removing the two handle brackets one handle bracket on each side 4 3 1 1 6 1...

Page 17: ...ssible 5 25 drive bay shown with covering plate 7 L1 front accessible 5 25 drive bay shown with a disk subsystem with a removable HDD drive installed 8 Buffer for the access panel 9 Fan slide in modul...

Page 18: ...Indicators and the SYSID Button Fig 13 LED indicators ans SYSID button on the front side 6 1 3 1 Power and HDD LED The Power LED marked PWR and the hard disk LED marked HDD of the KISS 4U KTC5520 pla...

Page 19: ...if a system failure occurs refer to the table below Fig 16 SYSF2 and SYSF1 LED Behavior of the LEDs during Normal operation S0 Suspend to RAM S3 standby mode Soft Off S5 LED if system is OK If non cr...

Page 20: ...remove the cover of the KISS 4U KTC5520 platform The cover fastening screw Fig 11 pos 11 and Fig 25 on the front side The knurled screws Fig 18 pos 8 and Fig 26 on the rear side To close the cabinet o...

Page 21: ...le HDD L2 Externally accessible 5 25 drive bay shown with covering plate L3 Externally accessible 5 25 slim line drive bay shown with a slim line DVD drive L4 One internal drive holder for a 2 5 or a...

Page 22: ...ust openings 8 Rear side of the cover with captive knurled screws 9 Grounding stud without PE sign the ground stud is marked with PE Protective Earth symbol if the KISS 4U KTC 5520 platform is equippe...

Page 23: ...the ordered system version and system configuration The respective power supply version and the corresponding nominal voltage range can be found on the type label on the right side of the system Pleas...

Page 24: ...de view 1 Right side view of a KISS 4U KTC5520 platform 2 5x M4 tapped holes on both sides 3 Cover with captive knurled screws for mounting the cover 4 Internal bolt for the card hold down bracket for...

Page 25: ...stem fans slide in module must be to the lower front and the drives to the upper front of the system 7 2 Cover The cover will be fixed to the chassis using two fixing brackets at the front side of the...

Page 26: ...the ventilation openings and the second sensor is placed sideways in the mid part of the KISS 4U KTC5520 platform 1 2 6 2 1 3 5 4 1 Fig 23 Side view of the fan slide in module Fig 24 Side with connect...

Page 27: ...ansion cards please consider the corresponding safety instruction of the included General Safety Instruction for IT Equipment Activities such as working inside the system or handling the expansion car...

Page 28: ...rled screws the cover fastening screw Fig 11 pos 11 and Fig 25 on the front side the knurled screws Fig 18 pos 8 and Fig 26 on the rear side 2 Loosen the knurled screws the cover fastening screw on th...

Page 29: ...Fig 28 Fig 28 Removing the cover Two card hold down brackets and a retaining bracket Fig 8 pos 6 pos 7 and pos 8 secure the expansion cards into the corresponding expansion slots 1 2 2 3 3 4 1 Fig 29...

Page 30: ...ble fastening screw that secure the retaining bracket see Fig 8 pos 8 Fig 31 step 5 and 6 Lift the retaining bracket out Fig 31 step 7 Put the retaining bracket and the screws aside for later use 7 Lo...

Page 31: ...card hold down brackets follow the steps in reversed order Tighten the corresponding screws half way at first Then tighten firmly the externally accessible screws and the retaining bracket Only then t...

Page 32: ...t on the device must not be obstructed by objects Leave at least 5 cm 1 969 of free space in front and behind the KISS 4U KTC5520 platform to prevent the device from possibly overheating The KISS 4U K...

Page 33: ...KTC5520 systems with grounding studs marked with a PE symbol have to be grounded by establishing a large area contact between the grounding stud at the rear side and an appropriate grounding connecti...

Page 34: ...components Your computer is fully operational when you switch it on for the first time If you have ordered KISS 4U KTC5520 without a pre installed operating system you will need to install the operat...

Page 35: ...e system 3 2 1 4 5 3 1 Front side of the KISS 4U KTC5520 platform 2 Filter mat 3 Filter mat holder with knurled screws 4 Fan slide in module 5 Front access door Fig 33 Detail Filter mat holder on the...

Page 36: ...ig 34 pos 1 of the fan slide in module Defective components may only be replaced by Kontron original spare parts Air filter mat part number 1036 5058 1 6 3 2 5 4 5 Fig 34 Detail without filter mat at...

Page 37: ...opped To replace fan slide in module proceed as follows 1 Remove the filter mat holder as described in chapter 9 1 Cleaning the Filter Mat step 1 to 3 and put it aside for later reassembly 2 Loosen th...

Page 38: ...9 pos 2 8 After the bracket Fig 23 and Fig 24 pos 4 is properly inserted into the fan compartment push the upper part of the fan slide in module into the fan compartment until the fan control connecto...

Page 39: ...Pay attention to the polarity of the battery 6 The lithium battery must be replaced with an identical battery or a battery type recommended by Kontron Embedded Computers CR2032 3V 7 Reinstall the exp...

Page 40: ...slide rail in pulled out position 1 4 5 1 1 6 3 2 Fig 42 KISS 4U KTC5520 platform with slide rail in pushed in position Legend for Fig 40 Fig 41 and Fig 42 1 Side view of the KISS 4U KTC5520 2 5x M4x...

Page 41: ...4U KTC5520 Configuration Guide Free expansion Slots Up to six slots Optional equipment depending on the system configuration ordered see also KISS 4U KTC5520 Configuration Guide Lithium Battery See m...

Page 42: ...ecifications Operating Temperature Relative Humidity 0 50 C 10 90 not condensing at 55 C 131 F at 10 POH per month 32 122 F 10 90 not condensing 55 C 131 F at 10 POH per month Storage Transport Temper...

Page 43: ...E Directive 93 68 EEC Elektrical Safety Harmonized Standards EUROPE Information technology equipment Safety Part 1 General requirements EN 60950 1 2006 U S A CANADA to meet UL60950 1 2007 CSA C22 2 No...

Page 44: ...tor male 1 DCD Data Carrier Detect 2 RXD Receive Data 3 TXD Transmit Data 4 DTR Data Terminal Ready 5 GND Signal Ground 6 DSR Data Set Ready 7 RTS Request to Send 8 CTS Clear to Send 9 RI Ring Indicat...

Page 45: ...Connector Type A Version 2 0 1 VCC 2 Data 3 Data 4 GND 12 1 4 PS 2 Keyboard Connector Pin Signal Name 6 pin Mini DIN Connector 1 Keyboard Data 2 N C 3 GND 4 5 V 5 Keyboard Clock 6 V C 12 1 5 PS 2 Mous...

Page 46: ...MA Return of Material Authorization from our website www kontron com Support RMA Information contact our Customer Service department to obtain an RMA No Fax 49 8165 77 412 e Mail service kontron com 2...

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