50 Disassembly and assembly
UEN00659-00
PC210, 230, 240-8
3
2. Disassembly and assembly of assem-
blies
Special tools
q
Special tools which are deemed neces-
sary for removal or installation of parts are
described as
A1
,•••
X1
etc. and their part
names, part numbers and quantities are
described in the special tool list.
q
Also the following information is described
in the special tool list.
1)
Necessity
t
: Special tools that cannot be substi-
tuted and should always be used
(installed).
q
: Special tools that will be useful if avail-
able and are substitutable with com-
mercially available tools.
2)
Distinction of new and existing special
tools
N
: Tools newly developed for this
model. They respectively have a
new part number.
R
: Tools with upgraded part numbers.
They are remodeled from already
available tools for other models.
Blank : Tools already available for other
models. They can be used without
any modification.
3)
Circle mark
Q
in sketch column:
q
The sketch of the special tool is pre-
sented in the section of "Sketches of
special tools".
q
Part No. of special tools starting with
79 T-
-
:
means that they can not be supplied
from Komatsu in Japan (i.e. locally
made parts).
a
General tools that are necessary for
removal or installation are described
as [1],[2]•••etc. and their part names,
part numbers and quantities are not
described.
Disassembly
q
In Disassembly section, the work procedures,
precautions and know-how for carrying out
those procedures, and quantity of the oil and
coolant drained are described.
q
The meanings of the symbols used in Disas-
sembly section are as follows.
k
: This mark indicates safety-related precau-
tions that must be followed when imple-
menting the work.
a
: Know-how or precautions for work
6
: Quantity of oil or coolant drained
Assembly
q
In Assembly section, the work procedures, pre-
cautions and know-how for carrying out those
procedures, and quantity of the oil and coolant
added are described.
q
The meanings of the symbols used in Assem-
bly section are as follows.
k
: Precautions related to safety in execution
of work
1
: Work that must be carried out with ex-
treme care for safety of machine.
a
: Know-how or precautions for work
2
: Type of coating material
3
: Tightening torque
5
: Quantity of oil or coolant to be added
Sketches of special tools
q
Various special tools are illustrated for the con-
venience of local manufacture.
* *** ****
Summary of Contents for PC210-8
Page 2: ......
Page 15: ...00 Index and foreword UEN00093 06 PC210 230 240 8 13...
Page 49: ...00 Index and foreword UEN00094 00 PC210 230 240 8 33...
Page 63: ...01 Specification UEN00095 02 PC210 230 240 8 13...
Page 71: ...10 Structure function and maintenance standard UEN00096 01 PC210 230 240 8 7...
Page 75: ...10 Structure function and maintenance standard UEN00097 00 PC210 230 240 8 3...
Page 76: ...UEN00097 00 10 Structure function and maintenance standard 4 PC210 230 240 8 Final drive 1...
Page 95: ...10 Structure function and maintenance standard UEN00098 00 PC210 230 240 8 11...
Page 132: ...UEN00100 00 10 Structure function and maintenance standard 4 PC210 230 240 8 PC240 8...
Page 133: ...10 Structure function and maintenance standard UEN00100 00 PC210 230 240 8 5...
Page 136: ...UEN00100 00 10 Structure function and maintenance standard 8 PC210 230 240 8 2 5...
Page 138: ...UEN00100 00 10 Structure function and maintenance standard 10 PC210 230 240 8 3 5...
Page 140: ...UEN00100 00 10 Structure function and maintenance standard 12 PC210 230 240 8 4 5...
Page 147: ...10 Structure function and maintenance standard UEN00100 00 PC210 230 240 8 19...
Page 173: ...10 Structure function and maintenance standard UEN00100 00 PC210 230 240 8 45...
Page 185: ...10 Structure function and maintenance standard UEN00100 00 PC210 230 240 8 57...
Page 190: ...UEN00160 03 10 Structure function and maintenance standard 4 PC210 230 240 8...
Page 197: ...10 Structure function and maintenance standard UEN00160 03 PC210 230 240 8 11...
Page 200: ...UEN00160 03 10 Structure function and maintenance standard 14 PC210 230 240 8...
Page 202: ...UEN00160 03 10 Structure function and maintenance standard 16 PC210 230 240 8...
Page 217: ...10 Structure function and maintenance standard UEN00160 03 PC210 230 240 8 31...
Page 232: ...UEN00160 03 10 Structure function and maintenance standard 46 PC210 230 240 8 Valve control 1...
Page 261: ...10 Structure function and maintenance standard UEN00102 00 PC210 230 240 8 3...
Page 273: ...10 Structure function and maintenance standard UEN00103 03 PC210 230 240 8 11...
Page 275: ...10 Structure function and maintenance standard UEN00103 03 PC210 230 240 8 13...
Page 302: ...UEN00103 03 10 Structure function and maintenance standard 40 PC210 230 240 8 1...
Page 373: ...20 Standard value table UEN00227 01 PC210 230 240 8 21...
Page 433: ...30 Testing and adjusting UEN00228 04 PC210 230 240 8 59...
Page 503: ...30 Testing and adjusting UEN00229 01 PC210 230 240 8 65...
Page 512: ...UEN00230 00 30 Testing and adjusting 8 PC210 230 240 8...
Page 514: ...UEN00230 00 30 Testing and adjusting 10 PC210 230 240 8 Items related to engine...
Page 520: ...UEN00230 00 30 Testing and adjusting 16 PC210 230 240 8 Items related to engine...
Page 521: ...30 Testing and adjusting UEN00230 00 PC210 230 240 8 17 Items related to engine A A...
Page 525: ...30 Testing and adjusting UEN00230 00 PC210 230 240 8 21...
Page 529: ...40 Troubleshooting UEN00231 03 PC210 230 240 8 3 Sequence of events in troubleshooting 1...
Page 573: ...40 Troubleshooting UEN00231 03 PC210 230 240 8 47...
Page 603: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 29 Circuit diagram related to fuel control dial...
Page 605: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 31 Circuit diagram related to fuel control dial...
Page 615: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 41...
Page 627: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 53...
Page 629: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 55 Circuit diagram related to No 1 injector...
Page 631: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 57 Circuit diagram related to No 5 injector...
Page 633: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 59 Circuit diagram related to No 3 injector...
Page 635: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 61 Circuit diagram related to No 6 injector...
Page 637: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 63 Circuit diagram related to No 2 injector...
Page 639: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 65 Circuit diagram related to No 4 injector...
Page 645: ...40 Troubleshooting UEN00241 01 PC210 230 240 8 5 Circuit diagram related to engine controller...
Page 649: ...40 Troubleshooting UEN00241 01 PC210 230 240 8 9...
Page 661: ...40 Troubleshooting UEN00241 01 PC210 230 240 8 21...
Page 671: ...40 Troubleshooting UEN00241 01 PC210 230 240 8 31...
Page 677: ...40 Troubleshooting UEN00241 01 PC210 230 240 8 37 Circuit diagram related to CAN communication...
Page 681: ...40 Troubleshooting UEN00241 01 PC210 230 240 8 41...
Page 694: ...UEN00241 01 40 Troubleshooting 54 PC210 230 240 8...
Page 705: ...40 Troubleshooting UEN00242 01 PC210 230 240 8 3...
Page 707: ...40 Troubleshooting UEN00242 01 PC210 230 240 8 5 Circuit diagram related to CAN communication...
Page 709: ...40 Troubleshooting UEN00242 01 PC210 230 240 8 7...
Page 711: ...40 Troubleshooting UEN00242 01 PC210 230 240 8 9 Circuit diagram related to CAN communication...
Page 713: ...40 Troubleshooting UEN00242 01 PC210 230 240 8 11...
Page 762: ...UEN00243 01 40 Troubleshooting 12 PC210 230 240 8 Circuit diagram related to LS EPC solenoid...
Page 764: ...UEN00243 01 40 Troubleshooting 14 PC210 230 240 8 Circuit diagram related to LS EPC solenoid...
Page 798: ...UEN00243 01 40 Troubleshooting 48 PC210 230 240 8...
Page 810: ...UEN00243 01 40 Troubleshooting 60 PC210 230 240 8...
Page 812: ...62 UEN00243 01...
Page 817: ...40 Troubleshooting UEN00244 02 PC210 230 240 8 5...
Page 831: ...40 Troubleshooting UEN00244 02 PC210 230 240 8 19...
Page 873: ...40 Troubleshooting UEN00244 02 PC210 230 240 8 61 Circuit diagram related to air conditioner...
Page 881: ...40 Troubleshooting UEN00244 02 PC210 230 240 8 69...
Page 885: ...40 Troubleshooting UEN00244 02 PC210 230 240 8 73...
Page 889: ...40 Troubleshooting UEN00245 02 PC210 230 240 8 3...
Page 923: ...40 Troubleshooting UEN00245 02 PC210 230 240 8 37 1...
Page 973: ...50 Disassembly and assembly UEN00659 00 PC210 230 240 8 15...
Page 1021: ...50 Disassembly and assembly UEN00660 00 PC210 230 240 8 47...
Page 1055: ...50 Disassembly and assembly UEN00661 00 PC210 230 240 8 33...
Page 1111: ...50 Disassembly and assembly UEN00664 00 PC210 230 240 8 5...
Page 1148: ...UEN00666 01 50 Disassembly and assembly 10 PC210 230 240 8 2 Remove O ring 7 with tweezers 1...
Page 1149: ...50 Disassembly and assembly UEN00666 01 PC210 230 240 8 11...
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Page 1155: ...5 UEN00112 03 Hydraulic circuit diagram 2 2 1...
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Page 1159: ...9 UEN00112 03 Hydraulic circuit diagram 2 2 1...
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Page 1161: ...UEN00112 03 PC210 230 240 8 11...
Page 1166: ......
Page 1167: ...UEN00113 04 5 Electrical circuit diagram 2 5...
Page 1168: ......
Page 1169: ...UEN00113 04 7 Electrical circuit diagram 3 5...
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Page 1171: ...UEN00113 04 9 Electrical circuit diagram 4 5...
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Page 1173: ...UEN00113 04 11 Electrical circuit diagram 5 5...
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Page 1177: ...UEN00113 04 15 Electrical circuit diagram 2 5...
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Page 1179: ...UEN00113 04 17 Electrical circuit diagram 3 5...
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Page 1181: ...UEN00113 04 19 Electrical circuit diagram 4 5...
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Page 1183: ...UEN00113 04 21 Electrical circuit diagram 5 5...
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Page 1187: ...UEN00113 04 25 Electrical circuit diagram 2 5...
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Page 1189: ...UEN00113 04 27 Electrical circuit diagram 3 5...
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Page 1191: ...UEN00113 04 29 Electrical circuit diagram 4 5...
Page 1192: ......
Page 1193: ...UEN00113 04 31 Electrical circuit diagram 5 5...
Page 1194: ......
Page 1195: ...UEN00113 04 33 Connector arrangement diagram...
Page 1196: ......
Page 1197: ...UEN00113 04 35 Electrical circuit diagram for air conditioner...
Page 1198: ......
Page 1199: ...UEN00113 04 PC210 230 240 8 37...