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UEN00247-00
40 Troubleshooting
4
PC210, 230, 240-8
General
Malfunction
Cause
Solution
6. All grease points contain
no grease and no malfunc-
tion reports have been
given and the signal lamp is
not defect.
a. The adjusted greasing interval is too
long for the relevant application.
a. Adjust a shorter greasing
time interval with the push-
button (if present) or with the
laptop and software.
b. No supply voltage on pin 3, invert option
CSI not switched on (=0) at parameters,
causing the time clock of the control unit to
stand still and no pause time is counted
down.
b. Check why no supply volt-
age is present as soon as the
machine is switched on.
Check the fuse (if present)
and wiring.
c. Supply voltage on pin 3, invert option
CSI switched on (=1) at parameters, caus-
ing the time clock of the control unit to
stand still and no pause time is counted
down.
c. Check why the supply volt-
age does not drop as soon as
the machine is switched on.
7. All greasing points con-
tain an excessive amount of
grease.
The adjusted greasing interval for the con-
cerning application is to short.
Adjust a longer greasing time
interval with the push-button
(if present) or with a laptop
and software.
8. One or more greasing
points contain no grease
while the other points
receive sufficient grease.
a. Squashed or broken secondary grease
lines.
a. Check and replace the rel-
evant secondary line if nec-
essary.
b. Metering unit with too little grease out-
put chosen.
b. Mount metering unit with
larger grease output.
c. Metering unit defect.
c. Remove and clean the
metering unit or mount a new
one.
9. One or more greasing
points receive excessive
amount of grease while the
other points do receive the
right amount of grease.
a. Metering unit with too much output.
a. Mount a metering unit with
less grease output.
b. Metering unit with internal leak.
b. Remove the metering unit
and mount a new one.
10. The green lamp flashes
(2 s on - 2 s off) during one
complete greasing cycle.
A single-test cycle is carried out.
The green lamp goes out
after the test cycle has ended
or after turning off the key
switch.
Summary of Contents for PC210-8
Page 2: ......
Page 15: ...00 Index and foreword UEN00093 06 PC210 230 240 8 13...
Page 49: ...00 Index and foreword UEN00094 00 PC210 230 240 8 33...
Page 63: ...01 Specification UEN00095 02 PC210 230 240 8 13...
Page 71: ...10 Structure function and maintenance standard UEN00096 01 PC210 230 240 8 7...
Page 75: ...10 Structure function and maintenance standard UEN00097 00 PC210 230 240 8 3...
Page 76: ...UEN00097 00 10 Structure function and maintenance standard 4 PC210 230 240 8 Final drive 1...
Page 95: ...10 Structure function and maintenance standard UEN00098 00 PC210 230 240 8 11...
Page 132: ...UEN00100 00 10 Structure function and maintenance standard 4 PC210 230 240 8 PC240 8...
Page 133: ...10 Structure function and maintenance standard UEN00100 00 PC210 230 240 8 5...
Page 136: ...UEN00100 00 10 Structure function and maintenance standard 8 PC210 230 240 8 2 5...
Page 138: ...UEN00100 00 10 Structure function and maintenance standard 10 PC210 230 240 8 3 5...
Page 140: ...UEN00100 00 10 Structure function and maintenance standard 12 PC210 230 240 8 4 5...
Page 147: ...10 Structure function and maintenance standard UEN00100 00 PC210 230 240 8 19...
Page 173: ...10 Structure function and maintenance standard UEN00100 00 PC210 230 240 8 45...
Page 185: ...10 Structure function and maintenance standard UEN00100 00 PC210 230 240 8 57...
Page 190: ...UEN00160 03 10 Structure function and maintenance standard 4 PC210 230 240 8...
Page 197: ...10 Structure function and maintenance standard UEN00160 03 PC210 230 240 8 11...
Page 200: ...UEN00160 03 10 Structure function and maintenance standard 14 PC210 230 240 8...
Page 202: ...UEN00160 03 10 Structure function and maintenance standard 16 PC210 230 240 8...
Page 217: ...10 Structure function and maintenance standard UEN00160 03 PC210 230 240 8 31...
Page 232: ...UEN00160 03 10 Structure function and maintenance standard 46 PC210 230 240 8 Valve control 1...
Page 261: ...10 Structure function and maintenance standard UEN00102 00 PC210 230 240 8 3...
Page 273: ...10 Structure function and maintenance standard UEN00103 03 PC210 230 240 8 11...
Page 275: ...10 Structure function and maintenance standard UEN00103 03 PC210 230 240 8 13...
Page 302: ...UEN00103 03 10 Structure function and maintenance standard 40 PC210 230 240 8 1...
Page 373: ...20 Standard value table UEN00227 01 PC210 230 240 8 21...
Page 433: ...30 Testing and adjusting UEN00228 04 PC210 230 240 8 59...
Page 503: ...30 Testing and adjusting UEN00229 01 PC210 230 240 8 65...
Page 512: ...UEN00230 00 30 Testing and adjusting 8 PC210 230 240 8...
Page 514: ...UEN00230 00 30 Testing and adjusting 10 PC210 230 240 8 Items related to engine...
Page 520: ...UEN00230 00 30 Testing and adjusting 16 PC210 230 240 8 Items related to engine...
Page 521: ...30 Testing and adjusting UEN00230 00 PC210 230 240 8 17 Items related to engine A A...
Page 525: ...30 Testing and adjusting UEN00230 00 PC210 230 240 8 21...
Page 529: ...40 Troubleshooting UEN00231 03 PC210 230 240 8 3 Sequence of events in troubleshooting 1...
Page 573: ...40 Troubleshooting UEN00231 03 PC210 230 240 8 47...
Page 603: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 29 Circuit diagram related to fuel control dial...
Page 605: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 31 Circuit diagram related to fuel control dial...
Page 615: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 41...
Page 627: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 53...
Page 629: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 55 Circuit diagram related to No 1 injector...
Page 631: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 57 Circuit diagram related to No 5 injector...
Page 633: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 59 Circuit diagram related to No 3 injector...
Page 635: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 61 Circuit diagram related to No 6 injector...
Page 637: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 63 Circuit diagram related to No 2 injector...
Page 639: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 65 Circuit diagram related to No 4 injector...
Page 645: ...40 Troubleshooting UEN00241 01 PC210 230 240 8 5 Circuit diagram related to engine controller...
Page 649: ...40 Troubleshooting UEN00241 01 PC210 230 240 8 9...
Page 661: ...40 Troubleshooting UEN00241 01 PC210 230 240 8 21...
Page 671: ...40 Troubleshooting UEN00241 01 PC210 230 240 8 31...
Page 677: ...40 Troubleshooting UEN00241 01 PC210 230 240 8 37 Circuit diagram related to CAN communication...
Page 681: ...40 Troubleshooting UEN00241 01 PC210 230 240 8 41...
Page 694: ...UEN00241 01 40 Troubleshooting 54 PC210 230 240 8...
Page 705: ...40 Troubleshooting UEN00242 01 PC210 230 240 8 3...
Page 707: ...40 Troubleshooting UEN00242 01 PC210 230 240 8 5 Circuit diagram related to CAN communication...
Page 709: ...40 Troubleshooting UEN00242 01 PC210 230 240 8 7...
Page 711: ...40 Troubleshooting UEN00242 01 PC210 230 240 8 9 Circuit diagram related to CAN communication...
Page 713: ...40 Troubleshooting UEN00242 01 PC210 230 240 8 11...
Page 762: ...UEN00243 01 40 Troubleshooting 12 PC210 230 240 8 Circuit diagram related to LS EPC solenoid...
Page 764: ...UEN00243 01 40 Troubleshooting 14 PC210 230 240 8 Circuit diagram related to LS EPC solenoid...
Page 798: ...UEN00243 01 40 Troubleshooting 48 PC210 230 240 8...
Page 810: ...UEN00243 01 40 Troubleshooting 60 PC210 230 240 8...
Page 812: ...62 UEN00243 01...
Page 817: ...40 Troubleshooting UEN00244 02 PC210 230 240 8 5...
Page 831: ...40 Troubleshooting UEN00244 02 PC210 230 240 8 19...
Page 873: ...40 Troubleshooting UEN00244 02 PC210 230 240 8 61 Circuit diagram related to air conditioner...
Page 881: ...40 Troubleshooting UEN00244 02 PC210 230 240 8 69...
Page 885: ...40 Troubleshooting UEN00244 02 PC210 230 240 8 73...
Page 889: ...40 Troubleshooting UEN00245 02 PC210 230 240 8 3...
Page 923: ...40 Troubleshooting UEN00245 02 PC210 230 240 8 37 1...
Page 973: ...50 Disassembly and assembly UEN00659 00 PC210 230 240 8 15...
Page 1021: ...50 Disassembly and assembly UEN00660 00 PC210 230 240 8 47...
Page 1055: ...50 Disassembly and assembly UEN00661 00 PC210 230 240 8 33...
Page 1111: ...50 Disassembly and assembly UEN00664 00 PC210 230 240 8 5...
Page 1148: ...UEN00666 01 50 Disassembly and assembly 10 PC210 230 240 8 2 Remove O ring 7 with tweezers 1...
Page 1149: ...50 Disassembly and assembly UEN00666 01 PC210 230 240 8 11...
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Page 1155: ...5 UEN00112 03 Hydraulic circuit diagram 2 2 1...
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Page 1159: ...9 UEN00112 03 Hydraulic circuit diagram 2 2 1...
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Page 1161: ...UEN00112 03 PC210 230 240 8 11...
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Page 1167: ...UEN00113 04 5 Electrical circuit diagram 2 5...
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Page 1169: ...UEN00113 04 7 Electrical circuit diagram 3 5...
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Page 1171: ...UEN00113 04 9 Electrical circuit diagram 4 5...
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Page 1173: ...UEN00113 04 11 Electrical circuit diagram 5 5...
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Page 1177: ...UEN00113 04 15 Electrical circuit diagram 2 5...
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Page 1179: ...UEN00113 04 17 Electrical circuit diagram 3 5...
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Page 1181: ...UEN00113 04 19 Electrical circuit diagram 4 5...
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Page 1183: ...UEN00113 04 21 Electrical circuit diagram 5 5...
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Page 1187: ...UEN00113 04 25 Electrical circuit diagram 2 5...
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Page 1189: ...UEN00113 04 27 Electrical circuit diagram 3 5...
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Page 1191: ...UEN00113 04 29 Electrical circuit diagram 4 5...
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Page 1193: ...UEN00113 04 31 Electrical circuit diagram 5 5...
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Page 1195: ...UEN00113 04 33 Connector arrangement diagram...
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Page 1197: ...UEN00113 04 35 Electrical circuit diagram for air conditioner...
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Page 1199: ...UEN00113 04 PC210 230 240 8 37...