SEN01977-02
00 Index and foreword
6
PC138US, USLC-8
Checking cab tipping stopper ...................................................................................................... 52
Adjusting mirrors ......................................................................................................................... 52
Testing and adjusting, Part 2
SEN02459-00
Special functions of machine monitor..........................................................................................
2
Testing and adjusting, Part 3
SEN02460-01
Handling voltage circuit of engine controller................................................................................
2
Preparation work for troubleshooting of electrical system...........................................................
3
Procedure for testing diodes .......................................................................................................
8
Pm Clinic service.........................................................................................................................
9
40 Troubleshooting
Failure code table and fuse locations
SEN02461-01
Failure code table........................................................................................................................
2
Fuse locations .............................................................................................................................
6
General information on troubleshooting
SEN02462-00
Points to remember when troubleshooting..................................................................................
2
Sequence of events in troubleshooting .......................................................................................
3
Checks before troubleshooting....................................................................................................
4
Classification and procedures for troubleshooting ......................................................................
5
Information in troubleshooting table ............................................................................................
6
Phenomena looking like troubles and troubleshooting Nos. .......................................................
8
Wiring table for connector pin numbers....................................................................................... 11
T-adapter box and T-adapter table .............................................................................................. 44
Troubleshooting by failure code, Part 1
SEN02463-01
Failure code [989L00] Engine controller lock caution 1...............................................................
3
Failure code [989M00] Engine controller lock caution 2..............................................................
3
Failure code [989N00] Engine controller lock caution 3 ..............................................................
4
Failure code [AB00KE] Charge voltage low ................................................................................
6
Failure code [B@BAZG] Eng oil press. low.................................................................................
8
Failure code [B@BAZK] Eng oil level low ...................................................................................
8
Failure code [B@BCNS] Eng coolant overheat...........................................................................
9
Failure code [B@HANS] Hydr oil overheat .................................................................................
9
Failure code [CA111] ECM critical internal failure ....................................................................... 10
Failure code [CA115] Eng. Ne and Bkup speed sensor error ..................................................... 13
Failure code [CA122] Charge air press sensor high error........................................................... 14
Failure code [CA123] Charge air press sensor low error ............................................................ 16
Failure code [CA131] Throttle sensor high error ......................................................................... 18
Failure code [CA132] Throttle sensor low error........................................................................... 20
Failure code [CA144] Coolant temp. sensor high error ............................................................... 21
Failure code [CA145] Coolant temp. sensor low error ................................................................ 22
Failure code [CA153] Charge air temp. sensor high error........................................................... 23
Failure code [CA154] Charge air temp. sensor low error ............................................................ 24
Failure code [CA187] Sensor sup. 2 volt. low error..................................................................... 24
Failure code [CA221] Ambient air press. sensor high error ........................................................ 26
Failure code [CA222] Ambient air press. sensor low error.......................................................... 28
Failure code [CA227] Sensor sup. 2 volt. high error ................................................................... 30
Failure code [CA234] Eng. overspeed ........................................................................................ 32
Failure code [CA238] Ne speed sensor sup. volt. error .............................................................. 34
Failure code [CA271] IMV/PCV1 short error ............................................................................... 36
Failure code [CA272] IMV/PCV1 open error ............................................................................... 37
Failure code [CA322] Injector #1 (L #1) system open/short error ............................................... 38
Failure code [CA324] Injector #3 (L/B #3) system open/short error ............................................ 40
Failure code [CA331] Injector #2 (L/B #2) system open/short error ............................................ 42
Failure code [CA332] Injector #4 (L/B #4) system open/short error ............................................ 44
Troubleshooting by failure code, Part 2
SEN02464-01
Failure code [CA351] Inj. drive circuit error .................................................................................
3
Summary of Contents for Galeo PC138US-8
Page 2: ......
Page 13: ...00 Index and foreword SEN01977 02 PC138US USLC 8 11...
Page 55: ...00 Index and foreword SEN01978 01 PC138US USLC 8 41...
Page 74: ...SEN02545 01 10 Structure function and maintenance standard 2 PC138US USLC 8 Engine mount 1...
Page 76: ...SEN02545 01 10 Structure function and maintenance standard 4 PC138US USLC 8 Cooling system 1...
Page 99: ...10 Structure function and maintenance standard SEN02547 01 PC138US USLC 8 15...
Page 103: ...10 Structure function and maintenance standard SEN02548 01 PC138US USLC 8 3...
Page 105: ...10 Structure function and maintenance standard SEN02548 01 PC138US USLC 8 5...
Page 121: ...10 Structure function and maintenance standard SEN02548 01 PC138US USLC 8 21...
Page 137: ...10 Structure function and maintenance standard SEN02549 02 PC138US USLC 8 3...
Page 138: ...SEN02549 02 10 Structure function and maintenance standard 4 PC138US USLC 8...
Page 140: ...SEN02549 02 10 Structure function and maintenance standard 6 PC138US USLC 8...
Page 142: ...SEN02549 02 10 Structure function and maintenance standard 8 PC138US USLC 8...
Page 144: ...SEN02549 02 10 Structure function and maintenance standard 10 PC138US USLC 8...
Page 146: ...SEN02549 02 10 Structure function and maintenance standard 12 PC138US USLC 8...
Page 151: ...10 Structure function and maintenance standard SEN02549 02 PC138US USLC 8 17...
Page 159: ...10 Structure function and maintenance standard SEN02549 02 PC138US USLC 8 25...
Page 185: ...10 Structure function and maintenance standard SEN02550 01 PC138US USLC 8 3...
Page 190: ...SEN02550 01 10 Structure function and maintenance standard 8 PC138US USLC 8...
Page 202: ...SEN02550 01 10 Structure function and maintenance standard 20 PC138US USLC 8...
Page 217: ...10 Structure function and maintenance standard SEN02550 01 PC138US USLC 8 35...
Page 222: ...SEN02550 01 10 Structure function and maintenance standard 40 PC138US USLC 8 Solenoid valve 1...
Page 225: ...10 Structure function and maintenance standard SEN02550 01 PC138US USLC 8 43...
Page 237: ...10 Structure function and maintenance standard SEN02551 00 PC138US USLC 8 3...
Page 240: ...SEN02551 00 10 Structure function and maintenance standard 6 PC138US USLC 8 Bucket...
Page 249: ...10 Structure function and maintenance standard SEN02552 01 PC138US USLC 8 5...
Page 257: ...10 Structure function and maintenance standard SEN02552 01 PC138US USLC 8 13...
Page 261: ...10 Structure function and maintenance standard SEN02553 01 PC138US USLC 8 3 1...
Page 269: ...10 Structure function and maintenance standard SEN02553 01 PC138US USLC 8 11...
Page 283: ...10 Structure function and maintenance standard SEN02553 01 PC138US USLC 8 25...
Page 286: ...SEN02553 01 10 Structure function and maintenance standard 28 PC138US USLC 8 Pump controller...
Page 292: ...SEN02553 01 10 Structure function and maintenance standard 34 PC138US USLC 8...
Page 299: ...10 Structure function and maintenance standard SEN02553 01 PC138US USLC 8 41...
Page 315: ...10 Structure function and maintenance standard SEN02553 01 PC138US USLC 8 57...
Page 381: ...30 Testing and adjusting SEN02458 01 PC138US USLC 8 53...
Page 449: ...30 Testing and adjusting SEN02460 01 PC138US USLC 8 13...
Page 461: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 3 Sequence of events in troubleshooting 1...
Page 470: ...SEN02462 00 40 Troubleshooting 12 PC138US USLC 8...
Page 471: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 13...
Page 472: ...SEN02462 00 40 Troubleshooting 14 PC138US USLC 8...
Page 473: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 15...
Page 474: ...SEN02462 00 40 Troubleshooting 16 PC138US USLC 8...
Page 475: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 17...
Page 476: ...SEN02462 00 40 Troubleshooting 18 PC138US USLC 8...
Page 477: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 19...
Page 478: ...SEN02462 00 40 Troubleshooting 20 PC138US USLC 8...
Page 479: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 21...
Page 480: ...SEN02462 00 40 Troubleshooting 22 PC138US USLC 8...
Page 481: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 23...
Page 482: ...SEN02462 00 40 Troubleshooting 24 PC138US USLC 8...
Page 483: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 25...
Page 484: ...SEN02462 00 40 Troubleshooting 26 PC138US USLC 8...
Page 485: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 27...
Page 486: ...SEN02462 00 40 Troubleshooting 28 PC138US USLC 8...
Page 487: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 29...
Page 488: ...SEN02462 00 40 Troubleshooting 30 PC138US USLC 8...
Page 489: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 31...
Page 490: ...SEN02462 00 40 Troubleshooting 32 PC138US USLC 8...
Page 491: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 33...
Page 492: ...SEN02462 00 40 Troubleshooting 34 PC138US USLC 8...
Page 493: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 35...
Page 494: ...SEN02462 00 40 Troubleshooting 36 PC138US USLC 8...
Page 495: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 37...
Page 496: ...SEN02462 00 40 Troubleshooting 38 PC138US USLC 8...
Page 497: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 39...
Page 498: ...SEN02462 00 40 Troubleshooting 40 PC138US USLC 8...
Page 499: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 41...
Page 500: ...SEN02462 00 40 Troubleshooting 42 PC138US USLC 8...
Page 501: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 43...
Page 510: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 5...
Page 512: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 7 Circuit diagram related...
Page 517: ...SEN02463 01 40 Troubleshooting 12 PC138US USLC 8 Circuit diagram related...
Page 522: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 17...
Page 524: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 19 Circuit diagram related...
Page 530: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 25...
Page 534: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 29...
Page 536: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 31 Circuit diagram related...
Page 538: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 33...
Page 540: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 35 Circuit diagram related...
Page 544: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 39 Circuit diagram related...
Page 546: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 41 Circuit diagram related...
Page 548: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 43 Circuit diagram related...
Page 550: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 45 Circuit diagram related...
Page 556: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 5 Circuit diagram related...
Page 558: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 7...
Page 560: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 9 Circuit diagram related...
Page 564: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 13...
Page 574: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 23...
Page 576: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 25 Circuit diagram related...
Page 578: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 27 Circuit diagram related...
Page 580: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 29 Circuit diagram related...
Page 584: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 33 Circuit diagram related...
Page 586: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 35 Circuit diagram related...
Page 588: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 37...
Page 590: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 39 Circuit diagram related...
Page 593: ...SEN02464 01 40 Troubleshooting 42 PC138US USLC 8 Circuit diagram related...
Page 598: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 3...
Page 600: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 5 Circuit diagram related...
Page 602: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 7 Circuit diagram related...
Page 604: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 9...
Page 606: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 11 Circuit diagram related...
Page 608: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 13...
Page 610: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 15 Circuit diagram related...
Page 612: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 17 Circuit diagram related...
Page 614: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 19 Circuit diagram related...
Page 616: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 21 Circuit diagram related...
Page 618: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 23 Circuit diagram related...
Page 620: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 25 Circuit diagram related...
Page 622: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 27 Circuit diagram related...
Page 628: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 33 Circuit diagram related...
Page 630: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 35 Circuit diagram related...
Page 638: ...40 Troubleshooting SEN02466 00 PC138US USLC 8 3 Circuit diagram related...
Page 640: ...40 Troubleshooting SEN02466 00 PC138US USLC 8 5 Circuit diagram related...
Page 644: ...40 Troubleshooting SEN02466 00 PC138US USLC 8 9 Circuit diagram related...
Page 646: ...40 Troubleshooting SEN02466 00 PC138US USLC 8 11 Circuit diagram related...
Page 648: ...40 Troubleshooting SEN02466 00 PC138US USLC 8 13 Circuit diagram related...
Page 650: ...40 Troubleshooting SEN02466 00 PC138US USLC 8 15 Circuit diagram related...
Page 652: ...40 Troubleshooting SEN02466 00 PC138US USLC 8 17 Circuit diagram related...
Page 654: ...40 Troubleshooting SEN02466 00 PC138US USLC 8 19 Circuit diagram related...
Page 662: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 7 Circuit diagram related...
Page 666: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 11 Circuit diagram related...
Page 668: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 13 Circuit diagram related...
Page 673: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 19 Circuit diagram related...
Page 687: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 33 Circuit diagram related...
Page 690: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 37 Circuit diagram related...
Page 703: ...SEN02467 00 40 Troubleshooting 50 PC138US USLC 8 Circuit diagram related...
Page 706: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 53 Circuit diagram related...
Page 708: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 55 Circuit diagram related...
Page 710: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 57 Circuit diagram related...
Page 712: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 59 Circuit diagram related...
Page 714: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 61 Circuit diagram related...
Page 716: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 63 Circuit diagram related...
Page 718: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 65 Circuit diagram related...
Page 720: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 67 Circuit diagram related...
Page 749: ...40 Troubleshooting SEN02468 01 PC138US USLC 8 27...
Page 753: ...40 Troubleshooting SEN02469 01 PC138US USLC 8 3...
Page 755: ...40 Troubleshooting SEN02469 01 PC138US USLC 8 5...
Page 821: ...50 Disassembly and assembly SEN02710 00 PC138US USLC 8 33...
Page 835: ...50 Disassembly and assembly SEN02711 00 PC138US USLC 8 13...
Page 876: ...SEN02713 00 50 Disassembly and assembly 20 PC138US USLC 8...
Page 877: ...50 Disassembly and assembly SEN02713 00 PC138US USLC 8 21...
Page 878: ...SEN02713 00 50 Disassembly and assembly 22 PC138US USLC 8...
Page 879: ...50 Disassembly and assembly SEN02713 00 PC138US USLC 8 23...
Page 880: ...SEN02713 00 50 Disassembly and assembly 24 PC138US USLC 8...
Page 899: ...50 Disassembly and assembly SEN02714 00 PC138US USLC 8 5...
Page 921: ...50 Disassembly and assembly SEN02715 00 PC138US USLC 8 21...
Page 933: ...50 Disassembly and assembly SEN02716 00 PC138US USLC 8 11...
Page 942: ...SEN01981 01 90 Diagrams and drawings 2 PC138US USLC 8...
Page 945: ...90 Diagrams and drawings SEN01981 01 PC138US USLC 8 7...