SEN02709-00
50 Disassembly and assembly
2
PC138US, USLC-8
How to read this manual
1
1. Removal and installation of assemblies
Special tools
q
Special tools which are deemed neces-
sary for removal or installation of parts are
described as
A1
,•••
X1
etc. and their part
names, part numbers and quantities are
described in the special tool list.
q
Also the following information is described
in the special tool list.
1)
Necessity
t
t
t
t
: Special tools that cannot be substi-
tuted and should always be used
(installed).
q
q
q
q
: Special tools that will be useful if avail-
able and are substitutable with com-
mercially available tools.
2)
Distinction of new and existing special
tools
N :
Tools newly developed for this
model. They respectively have a
new part number.
R :
Tools with upgraded part numbers.
They are remodeled from already
available tools for other models.
Blank: Tools already available for other
models. They can be used without
any modification.
3)
Circle mark
Q
in sketch column:
q
The sketch of the special tool is pre-
sented in the section of "Sketches of
special tools".
q
Part No. of special tools starting with
79 T-
-
:
means that they can not be supplied
from Komatsu in Japan (i.e. locally
made parts ).
a
General tools that are necessary for
removal or installation are described as
[1], [2]•••etc. and their part names, part
numbers and quantities are not described.
Removal
q
The "Removal" section contains procedures
and precautions for implementing the work,
know how and the amount of oil or coolant to
be drained.
q
Various symbols used in the "Removal" section
are explained and listed below.
k
: Precautions related to safety in execution
of work.
a
: This mark gives guidance or precautions when
doing the procedure.
[*1] : This mark shows that there are instructions or
precautions for installing parts.
6
: This mark shows the amount of oil or coolant
to be drained.
4
: Weight of part or component
Installation
q
Except where otherwise instructed, installation
of parts is done in the reverse order of removal.
q
Instructions and precautions for installing parts
are shown with [*1] mark in the "Removal" sec-
tion, identifying which step the instructions are
intended for.
q
Marks shown in the "Installation" section stand
for the following.
k
: Precautions related to safety in execution
of work.
a
: This mark gives guidance or precautions when
doing the procedure.
2
: Type of coating material
3
: Tightening torque
5
: Quantity of oil or coolant to be added
Sketches of special tools
q
Various special tools are illustrated for the con-
venience of local manufacture.
* *** ****
Summary of Contents for Galeo PC138US-8
Page 2: ......
Page 13: ...00 Index and foreword SEN01977 02 PC138US USLC 8 11...
Page 55: ...00 Index and foreword SEN01978 01 PC138US USLC 8 41...
Page 74: ...SEN02545 01 10 Structure function and maintenance standard 2 PC138US USLC 8 Engine mount 1...
Page 76: ...SEN02545 01 10 Structure function and maintenance standard 4 PC138US USLC 8 Cooling system 1...
Page 99: ...10 Structure function and maintenance standard SEN02547 01 PC138US USLC 8 15...
Page 103: ...10 Structure function and maintenance standard SEN02548 01 PC138US USLC 8 3...
Page 105: ...10 Structure function and maintenance standard SEN02548 01 PC138US USLC 8 5...
Page 121: ...10 Structure function and maintenance standard SEN02548 01 PC138US USLC 8 21...
Page 137: ...10 Structure function and maintenance standard SEN02549 02 PC138US USLC 8 3...
Page 138: ...SEN02549 02 10 Structure function and maintenance standard 4 PC138US USLC 8...
Page 140: ...SEN02549 02 10 Structure function and maintenance standard 6 PC138US USLC 8...
Page 142: ...SEN02549 02 10 Structure function and maintenance standard 8 PC138US USLC 8...
Page 144: ...SEN02549 02 10 Structure function and maintenance standard 10 PC138US USLC 8...
Page 146: ...SEN02549 02 10 Structure function and maintenance standard 12 PC138US USLC 8...
Page 151: ...10 Structure function and maintenance standard SEN02549 02 PC138US USLC 8 17...
Page 159: ...10 Structure function and maintenance standard SEN02549 02 PC138US USLC 8 25...
Page 185: ...10 Structure function and maintenance standard SEN02550 01 PC138US USLC 8 3...
Page 190: ...SEN02550 01 10 Structure function and maintenance standard 8 PC138US USLC 8...
Page 202: ...SEN02550 01 10 Structure function and maintenance standard 20 PC138US USLC 8...
Page 217: ...10 Structure function and maintenance standard SEN02550 01 PC138US USLC 8 35...
Page 222: ...SEN02550 01 10 Structure function and maintenance standard 40 PC138US USLC 8 Solenoid valve 1...
Page 225: ...10 Structure function and maintenance standard SEN02550 01 PC138US USLC 8 43...
Page 237: ...10 Structure function and maintenance standard SEN02551 00 PC138US USLC 8 3...
Page 240: ...SEN02551 00 10 Structure function and maintenance standard 6 PC138US USLC 8 Bucket...
Page 249: ...10 Structure function and maintenance standard SEN02552 01 PC138US USLC 8 5...
Page 257: ...10 Structure function and maintenance standard SEN02552 01 PC138US USLC 8 13...
Page 261: ...10 Structure function and maintenance standard SEN02553 01 PC138US USLC 8 3 1...
Page 269: ...10 Structure function and maintenance standard SEN02553 01 PC138US USLC 8 11...
Page 283: ...10 Structure function and maintenance standard SEN02553 01 PC138US USLC 8 25...
Page 286: ...SEN02553 01 10 Structure function and maintenance standard 28 PC138US USLC 8 Pump controller...
Page 292: ...SEN02553 01 10 Structure function and maintenance standard 34 PC138US USLC 8...
Page 299: ...10 Structure function and maintenance standard SEN02553 01 PC138US USLC 8 41...
Page 315: ...10 Structure function and maintenance standard SEN02553 01 PC138US USLC 8 57...
Page 381: ...30 Testing and adjusting SEN02458 01 PC138US USLC 8 53...
Page 449: ...30 Testing and adjusting SEN02460 01 PC138US USLC 8 13...
Page 461: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 3 Sequence of events in troubleshooting 1...
Page 470: ...SEN02462 00 40 Troubleshooting 12 PC138US USLC 8...
Page 471: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 13...
Page 472: ...SEN02462 00 40 Troubleshooting 14 PC138US USLC 8...
Page 473: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 15...
Page 474: ...SEN02462 00 40 Troubleshooting 16 PC138US USLC 8...
Page 475: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 17...
Page 476: ...SEN02462 00 40 Troubleshooting 18 PC138US USLC 8...
Page 477: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 19...
Page 478: ...SEN02462 00 40 Troubleshooting 20 PC138US USLC 8...
Page 479: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 21...
Page 480: ...SEN02462 00 40 Troubleshooting 22 PC138US USLC 8...
Page 481: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 23...
Page 482: ...SEN02462 00 40 Troubleshooting 24 PC138US USLC 8...
Page 483: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 25...
Page 484: ...SEN02462 00 40 Troubleshooting 26 PC138US USLC 8...
Page 485: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 27...
Page 486: ...SEN02462 00 40 Troubleshooting 28 PC138US USLC 8...
Page 487: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 29...
Page 488: ...SEN02462 00 40 Troubleshooting 30 PC138US USLC 8...
Page 489: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 31...
Page 490: ...SEN02462 00 40 Troubleshooting 32 PC138US USLC 8...
Page 491: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 33...
Page 492: ...SEN02462 00 40 Troubleshooting 34 PC138US USLC 8...
Page 493: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 35...
Page 494: ...SEN02462 00 40 Troubleshooting 36 PC138US USLC 8...
Page 495: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 37...
Page 496: ...SEN02462 00 40 Troubleshooting 38 PC138US USLC 8...
Page 497: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 39...
Page 498: ...SEN02462 00 40 Troubleshooting 40 PC138US USLC 8...
Page 499: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 41...
Page 500: ...SEN02462 00 40 Troubleshooting 42 PC138US USLC 8...
Page 501: ...40 Troubleshooting SEN02462 00 PC138US USLC 8 43...
Page 510: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 5...
Page 512: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 7 Circuit diagram related...
Page 517: ...SEN02463 01 40 Troubleshooting 12 PC138US USLC 8 Circuit diagram related...
Page 522: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 17...
Page 524: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 19 Circuit diagram related...
Page 530: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 25...
Page 534: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 29...
Page 536: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 31 Circuit diagram related...
Page 538: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 33...
Page 540: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 35 Circuit diagram related...
Page 544: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 39 Circuit diagram related...
Page 546: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 41 Circuit diagram related...
Page 548: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 43 Circuit diagram related...
Page 550: ...40 Troubleshooting SEN02463 01 PC138US USLC 8 45 Circuit diagram related...
Page 556: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 5 Circuit diagram related...
Page 558: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 7...
Page 560: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 9 Circuit diagram related...
Page 564: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 13...
Page 574: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 23...
Page 576: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 25 Circuit diagram related...
Page 578: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 27 Circuit diagram related...
Page 580: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 29 Circuit diagram related...
Page 584: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 33 Circuit diagram related...
Page 586: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 35 Circuit diagram related...
Page 588: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 37...
Page 590: ...40 Troubleshooting SEN02464 01 PC138US USLC 8 39 Circuit diagram related...
Page 593: ...SEN02464 01 40 Troubleshooting 42 PC138US USLC 8 Circuit diagram related...
Page 598: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 3...
Page 600: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 5 Circuit diagram related...
Page 602: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 7 Circuit diagram related...
Page 604: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 9...
Page 606: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 11 Circuit diagram related...
Page 608: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 13...
Page 610: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 15 Circuit diagram related...
Page 612: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 17 Circuit diagram related...
Page 614: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 19 Circuit diagram related...
Page 616: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 21 Circuit diagram related...
Page 618: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 23 Circuit diagram related...
Page 620: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 25 Circuit diagram related...
Page 622: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 27 Circuit diagram related...
Page 628: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 33 Circuit diagram related...
Page 630: ...40 Troubleshooting SEN02465 01 PC138US USLC 8 35 Circuit diagram related...
Page 638: ...40 Troubleshooting SEN02466 00 PC138US USLC 8 3 Circuit diagram related...
Page 640: ...40 Troubleshooting SEN02466 00 PC138US USLC 8 5 Circuit diagram related...
Page 644: ...40 Troubleshooting SEN02466 00 PC138US USLC 8 9 Circuit diagram related...
Page 646: ...40 Troubleshooting SEN02466 00 PC138US USLC 8 11 Circuit diagram related...
Page 648: ...40 Troubleshooting SEN02466 00 PC138US USLC 8 13 Circuit diagram related...
Page 650: ...40 Troubleshooting SEN02466 00 PC138US USLC 8 15 Circuit diagram related...
Page 652: ...40 Troubleshooting SEN02466 00 PC138US USLC 8 17 Circuit diagram related...
Page 654: ...40 Troubleshooting SEN02466 00 PC138US USLC 8 19 Circuit diagram related...
Page 662: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 7 Circuit diagram related...
Page 666: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 11 Circuit diagram related...
Page 668: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 13 Circuit diagram related...
Page 673: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 19 Circuit diagram related...
Page 687: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 33 Circuit diagram related...
Page 690: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 37 Circuit diagram related...
Page 703: ...SEN02467 00 40 Troubleshooting 50 PC138US USLC 8 Circuit diagram related...
Page 706: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 53 Circuit diagram related...
Page 708: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 55 Circuit diagram related...
Page 710: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 57 Circuit diagram related...
Page 712: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 59 Circuit diagram related...
Page 714: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 61 Circuit diagram related...
Page 716: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 63 Circuit diagram related...
Page 718: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 65 Circuit diagram related...
Page 720: ...40 Troubleshooting SEN02467 00 PC138US USLC 8 67 Circuit diagram related...
Page 749: ...40 Troubleshooting SEN02468 01 PC138US USLC 8 27...
Page 753: ...40 Troubleshooting SEN02469 01 PC138US USLC 8 3...
Page 755: ...40 Troubleshooting SEN02469 01 PC138US USLC 8 5...
Page 821: ...50 Disassembly and assembly SEN02710 00 PC138US USLC 8 33...
Page 835: ...50 Disassembly and assembly SEN02711 00 PC138US USLC 8 13...
Page 876: ...SEN02713 00 50 Disassembly and assembly 20 PC138US USLC 8...
Page 877: ...50 Disassembly and assembly SEN02713 00 PC138US USLC 8 21...
Page 878: ...SEN02713 00 50 Disassembly and assembly 22 PC138US USLC 8...
Page 879: ...50 Disassembly and assembly SEN02713 00 PC138US USLC 8 23...
Page 880: ...SEN02713 00 50 Disassembly and assembly 24 PC138US USLC 8...
Page 899: ...50 Disassembly and assembly SEN02714 00 PC138US USLC 8 5...
Page 921: ...50 Disassembly and assembly SEN02715 00 PC138US USLC 8 21...
Page 933: ...50 Disassembly and assembly SEN02716 00 PC138US USLC 8 11...
Page 942: ...SEN01981 01 90 Diagrams and drawings 2 PC138US USLC 8...
Page 945: ...90 Diagrams and drawings SEN01981 01 PC138US USLC 8 7...