6. Inspect lines, fittings and nozzles for mechanical
damage and cuts.
7. Check nozzle openings. The openings should be
packed with silicone grease or equipped with
plastic blow-off caps if equipped with nozzles as
shown in Figure 2-2. Nozzles of the type shown in
Figure 2-3 are not to be packed with grease. Only
the protective caps shown are to be used on this
type of nozzle.
8. Remove and inspect the cartridge of the remote
actuators. Replace if ruptured. Check operation
of puncture pin.
9. Replace any broken or missing lead and wire seals.
Recharging Procedures
After actuating the fire control system, the system
should be recharged. Follow the procedure below for
each dry chemical tank and actuator installed:
1. Relieve the pressure from the lines by pulling the
ring on the safety relief valve.
2. Disconnect line from tank actuator and remove line
from the bursting disc union.
3. Remove each extinguisher from its bracket.
4. Disassemble bursting disc union and replace the
ruptured bursting disc with flat side toward ex-
tinguisher.
5. Fill tank with dry chemical to not more than three
inches (76 mm) from the bottom of the fill opening.
6. Inspect fill opening threads and gasket. If neces-
sary clean threads.
7. Install the fill cap and tighten the cap hand tight.
8. Remove the cartridge guard from the dry chemical
tank and remove the cartridge.
9. Insure that the cartridge puncture pin is fully re-
tracted.
10. Weigh the new cartridge. The weight must be within
0.25 ounce (7.0 grams) of the weight stamped on
the cartridge.
11. Screw the new cartridge onto the actuator assem-
bly, hand tight.
12. Replace the cartridge guard and install the dry
chemical tank into its bracket.
13. Connect line at the bursting union, and line at the
tank actuator.
14. Remove the cartridge guard from the remote ac-
tuators and replace the cartridges.
15. Replace the cartridge guards, and install ring pins
on the push buttons.
16. Inspect hose, fittings and nozzles for mechanical
damage. Replace all hose that has been exposed
to fire areas.
17. Clean the nozzles and repack the openings with
silicone grease or install blow-off caps. Use caps
for new designed nozzles shown in Figure 2.1-2.
91463
FIGURE 2-3. NOZZLES AND BLOW-OFF CAP
M2-2
Fire Control System
M02004
Summary of Contents for 830E
Page 1: ...CEBM013200 Shop Manual DUMP TRUCK SERIAL NUMBERS A30708 A30732 ...
Page 2: ......
Page 4: ...NOTES ...
Page 8: ...A 4 Introduction A00032 KOMATSU MODEL 830E TRUCK ...
Page 9: ... ...
Page 10: ... ...
Page 12: ...A2 2 Major Component Description A02063 830E MAJOR COMPONENTS ...
Page 32: ...A3 18 General Safety and Operating Instructions A03020 NOTES ...
Page 34: ...A3 20 General Safety and Operating Instructions A03020 ...
Page 46: ...A3 32 General Safety and Operating Instructions A03020 NOTES ...
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Page 78: ... 0 3 4 5 67 5 789574 0 1 23 ...
Page 80: ...0 4 5 67 5 789574 0 1 23 ...
Page 82: ...NOTES B1 2 Index B01018 ...
Page 92: ...NOTES B3 6 Dump Body B03018 ...
Page 94: ...C1 2 Index C01024 NOTES ...
Page 116: ...NOTES C5 6 Air Filtration System C05012 4 98 ...
Page 135: ...D02023 24 VDC Electric Supply System D2 17 FIGURE 2 8 CRANKING MOTOR ASSEMBLY ...
Page 181: ...E02016 2 02 Electrical Propulsion Components E2 25 ...
Page 228: ...E2 72 Electrical Propulsion Components 2 02 E02016 NOTES ...
Page 290: ...G2 8 Tires and Rims 04 03 G02004 NOTES ...
Page 304: ...G3 14 Front Wheel Hub and Spindle 04 03 G03018 NOTES ...
Page 312: ...H1 2 Index 5 03 H01015 NOTES ...
Page 324: ...H3 4 Rear Suspensions 4 03 H03015 ...
Page 331: ... 0 0 6 76 6 7 5 5 M A 5 5 0 1 23 4 0 1 5 6 7 6 4 7 G 2 6 7 3 3 H I 5 5 3 HH ...
Page 333: ...C B 654 7 H 6 27 0 L C N 6 2J 7 5 0 M 6 27 1 J 5 654 27 0 5 0 5 0 5 0 67 0 6 7 A ...
Page 370: ...J4 10 Brake Circuit Check Out Procedure J04031 NOTES ...
Page 380: ...J5 8 Rockwell Wheel Speed Front Disc Brakes J05019 NOTES ...
Page 410: ...L2 4 Hydraulic System L02027 NOTES ...
Page 426: ...L3 16 Hydraulic Component Repair 7 02 L03026 NOTES ...
Page 429: ...L04037 Steering Circuit L4 3 FIGURE 4 2 FLOW AMPLIFIER ...
Page 431: ...L04037 Steering Circuit L4 5 FIGURE 4 3 FLOW AMPLIFIER No Steer ...
Page 433: ...L04037 Steering Circuit L4 7 FIGURE 4 4 FLOW AMPLIFIER Steering Left ...
Page 435: ...L04037 Steering Circuit L4 9 FIGURE 4 5 FLOW AMPLIFIER Steering Right ...
Page 437: ...L04037 Steering Circuit L4 11 FIGURE 4 6 FLOW AMPLIFIER No Steer External Shock Load ...
Page 441: ...L04037 Steering Circuit L4 15 FIGURE 4 9 CUT AWAY VIEW OF STEERING PUMP ...
Page 444: ...L4 18 Steering Circuit L04037 NOTES ...
Page 453: ...L05026 Steering Component Repair L5 9 FIGURE 5 7 FLOW AMPLIFIER VALVE ...
Page 476: ...L5 32 Steering Component Repair L05026 NOTES ...
Page 483: ...L07027 Hoist Circuit L7 7 FIGURE 7 6 FLOAT POSITION ...
Page 485: ...L07027 Hoist Circuit L7 9 FIGURE 7 7 POWER UP ...
Page 487: ...L07027 Hoist Circuit L7 11 FIGURE 7 8 HOLD POSITION ...
Page 489: ...L07027 Hoist Circuit L7 13 FIGURE 7 9 POWER DOWN ...
Page 491: ...L07027 Hoist Circuit L7 15 FIGURE 7 10 FLOAT POSITION ...
Page 492: ...L7 16 Hoist Circuit L07027 NOTES ...
Page 504: ...L8 12 Hoist Circuit Component Repair L08031 FIGURE 8 18 HOIST CYLINDER ...
Page 512: ...L8 20 Hoist Circuit Component Repair L08031 NOTES ...
Page 523: ...L10016 05 03 Hydraulic Check out Procedure L10 11 FIGURE 10 5 FLOW AMPLIFIER VALVE ...
Page 532: ...NOTES M1 2 Index M01047 ...
Page 546: ...NOTES M5 4 Wiggins Quick Fill Fuel System M05002 10 96 ...
Page 556: ...NOTES M8 6 Special Tools M08005 7 02 ...
Page 592: ...M9 36 Air Conditioning System 05 02 M09010 for HFC 134a Refrigerant NOTES ...
Page 596: ...M19 4 Radiator Shutters M19002 NOTES ...
Page 597: ... 0 1 0 2 3 3 1 1 3 4 5 1 4 6 6 1 6 6 1 6 6 1 7 18 1 9 1 1 1 0 1 1 1 4 4 3 3 4 7 7 4 3 8 8 3 ...
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Page 654: ...0 1 0 9 2 4 7 7 7 E 7 0 4 9 4J0 4 4 E7 9 J 47 4 E 4 E7 E 7 0 7 09 49 6E E 2 2 ...
Page 678: ...N2 16 Truck Cab 04 03 N02014 NOTES ...
Page 682: ...N3 4 Cab Components N03018 NOTES ...
Page 688: ...N4 6 Operator Comfort N04023 NOTES ...
Page 710: ...N5 22 Operator Controls N05056 NOTES ...
Page 712: ...P1 2 Index P01028 NOTES ...
Page 715: ...P02039 Lubrication and Service P2 3 ...
Page 726: ...P2 14 Lubrication and Service P02039 NOTES ...
Page 744: ...P3 18 Automatic Lubrication System P03022 NOTES ...
Page 745: ... 0 0 1 2 0 0 3 3 0 0 1 2 0 4 5 6 7 6 4 ...
Page 746: ...8 9 9 8 9 9 9 9 2 8 3 1 1 3 3 9 9 9 0 3 4 6 7 6 4 5 ...
Page 748: ... 1 9 B 9 3 9 B 3 0 0 0 B 2 1 A 9 B 3 46 2 46 B 3 3 6 5 B 3 46 3 6 B 4 6 7 6 4 5 ...
Page 754: ...R1 2 System Schematics R01060 NOTES ...
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