A03020
General Safety and Operating Instructions
A3-23
4. The keyswitch is a three position (Off, Run,
Start) switch. When switch is rotated one posi-
tion clockwise, it is in the "Run" position and all
electrical circuits (except "Start") are activated.
a. Turn keyswitch to "Run" (not "Start") posi-
tion.
b. With Selector Switch in "Neutral", rotate key-
switch fully clockwise to "Start" position, and
HOLD this position until engine starts (see
NOTE below). "Start" position is spring-
loaded to return to "Run" when key is
released.
NOTE: I
f the truck is equipped with a Komatsu
engine, a time delay will occur before starter
engagement and engine cranking begins. The
Komatsu engine is equipped with a Prelub™ System
that circulates engine oil throughout the engine prior
to start-up. The colder the engine oil, the longer the
delay before cranking begins.
In addition, if the
engine is equipped with the Engine Starting Aid for
cold weather starting, the Engine Prelub™ System
should be engaged
FIRST
for 5 to 10 seconds, or
until the starters are engaged,
BEFORE
activating
the Engine Starting Aid.
Starting fluid is extremely volatile and flammable!
Use with extreme care.
If truck is equipped with optional Engine Starting Aid
and ambient temperature is below 50°F (10°C), turn
the keyswitch to the “Start” position, and while crank-
ing engine, move the Engine Starting Aid switch to
the “On” position for three (3) seconds
MAXIMUM
;
then release Engine Starting Aid. If engine does not
start, wait at least fifteen (15) seconds before repeat-
ing the procedure.
•
Do not crank an electric starter for more than
30 seconds.
•
Allow two minutes for cooling before
attempting to start engine again. Severe
damage to starter motor can result from
overheating.
AFTER ENGINE HAS STARTED
1. After engine has started, do not accelerate
engine speed or drive truck until low pressure
and warning systems are normal, and the cool-
ant temperature is at least 160 F (71C).
2. Become thoroughly familiar with steering and
emergency controls. Test the truck steering in
extreme right and left directions. If the steering
system is not operating properly, shut engine
down immediately. Determine the steering sys-
tem problem and have repairs made before
resuming operation.
3. Operate each of the truck's brake circuits at
least twice prior to operating and moving the
truck. These circuits include individual activa-
tion from the operator's cab of the service
brake, parking brake, and brake lock. With the
engine running and with the hydraulic circuit
fully charged, activate each circuit individually. If
any application or release of any brake circuit
appears sluggish or improper, or if warning
alarms are activated on application or release,
shut the engine down and notify maintenance
personnel. Do not operate truck until brake cir-
cuit in question is fully operational.
4. Check gauges, warning lights and instruments
before moving the truck to insure proper system
operation and proper instrument functioning.
Give special attention to braking and steering
circuit hydraulic warning lights. If warning lights
come on, shut down the engine immediately
and determine the cause.
5. Insure headlights, worklights and taillights are in
proper working order. Good visibility may pre-
vent an accident. Check operation of windshield
wiper.
6. When truck body is in dump position, do not
allow anyone beneath it unless body-up retain-
ing pin or cable is in place.
7. Do not use the fire extinguisher for any purpose
other than putting out a fire! If extinguisher is
discharged, report the occurrence so the used
unit can be refilled or replaced.
8. Do not allow unauthorized personnel to ride in
the truck. Do not allow anyone to ride on the
ladder of the truck.
9. Do not leave truck unattended while engine is
running. Apply park brake and shut down
engine before getting out of cab.
Summary of Contents for 830E
Page 1: ...CEBM013200 Shop Manual DUMP TRUCK SERIAL NUMBERS A30708 A30732 ...
Page 2: ......
Page 4: ...NOTES ...
Page 8: ...A 4 Introduction A00032 KOMATSU MODEL 830E TRUCK ...
Page 9: ... ...
Page 10: ... ...
Page 12: ...A2 2 Major Component Description A02063 830E MAJOR COMPONENTS ...
Page 32: ...A3 18 General Safety and Operating Instructions A03020 NOTES ...
Page 34: ...A3 20 General Safety and Operating Instructions A03020 ...
Page 46: ...A3 32 General Safety and Operating Instructions A03020 NOTES ...
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Page 78: ... 0 3 4 5 67 5 789574 0 1 23 ...
Page 80: ...0 4 5 67 5 789574 0 1 23 ...
Page 82: ...NOTES B1 2 Index B01018 ...
Page 92: ...NOTES B3 6 Dump Body B03018 ...
Page 94: ...C1 2 Index C01024 NOTES ...
Page 116: ...NOTES C5 6 Air Filtration System C05012 4 98 ...
Page 135: ...D02023 24 VDC Electric Supply System D2 17 FIGURE 2 8 CRANKING MOTOR ASSEMBLY ...
Page 181: ...E02016 2 02 Electrical Propulsion Components E2 25 ...
Page 228: ...E2 72 Electrical Propulsion Components 2 02 E02016 NOTES ...
Page 290: ...G2 8 Tires and Rims 04 03 G02004 NOTES ...
Page 304: ...G3 14 Front Wheel Hub and Spindle 04 03 G03018 NOTES ...
Page 312: ...H1 2 Index 5 03 H01015 NOTES ...
Page 324: ...H3 4 Rear Suspensions 4 03 H03015 ...
Page 331: ... 0 0 6 76 6 7 5 5 M A 5 5 0 1 23 4 0 1 5 6 7 6 4 7 G 2 6 7 3 3 H I 5 5 3 HH ...
Page 333: ...C B 654 7 H 6 27 0 L C N 6 2J 7 5 0 M 6 27 1 J 5 654 27 0 5 0 5 0 5 0 67 0 6 7 A ...
Page 370: ...J4 10 Brake Circuit Check Out Procedure J04031 NOTES ...
Page 380: ...J5 8 Rockwell Wheel Speed Front Disc Brakes J05019 NOTES ...
Page 410: ...L2 4 Hydraulic System L02027 NOTES ...
Page 426: ...L3 16 Hydraulic Component Repair 7 02 L03026 NOTES ...
Page 429: ...L04037 Steering Circuit L4 3 FIGURE 4 2 FLOW AMPLIFIER ...
Page 431: ...L04037 Steering Circuit L4 5 FIGURE 4 3 FLOW AMPLIFIER No Steer ...
Page 433: ...L04037 Steering Circuit L4 7 FIGURE 4 4 FLOW AMPLIFIER Steering Left ...
Page 435: ...L04037 Steering Circuit L4 9 FIGURE 4 5 FLOW AMPLIFIER Steering Right ...
Page 437: ...L04037 Steering Circuit L4 11 FIGURE 4 6 FLOW AMPLIFIER No Steer External Shock Load ...
Page 441: ...L04037 Steering Circuit L4 15 FIGURE 4 9 CUT AWAY VIEW OF STEERING PUMP ...
Page 444: ...L4 18 Steering Circuit L04037 NOTES ...
Page 453: ...L05026 Steering Component Repair L5 9 FIGURE 5 7 FLOW AMPLIFIER VALVE ...
Page 476: ...L5 32 Steering Component Repair L05026 NOTES ...
Page 483: ...L07027 Hoist Circuit L7 7 FIGURE 7 6 FLOAT POSITION ...
Page 485: ...L07027 Hoist Circuit L7 9 FIGURE 7 7 POWER UP ...
Page 487: ...L07027 Hoist Circuit L7 11 FIGURE 7 8 HOLD POSITION ...
Page 489: ...L07027 Hoist Circuit L7 13 FIGURE 7 9 POWER DOWN ...
Page 491: ...L07027 Hoist Circuit L7 15 FIGURE 7 10 FLOAT POSITION ...
Page 492: ...L7 16 Hoist Circuit L07027 NOTES ...
Page 504: ...L8 12 Hoist Circuit Component Repair L08031 FIGURE 8 18 HOIST CYLINDER ...
Page 512: ...L8 20 Hoist Circuit Component Repair L08031 NOTES ...
Page 523: ...L10016 05 03 Hydraulic Check out Procedure L10 11 FIGURE 10 5 FLOW AMPLIFIER VALVE ...
Page 532: ...NOTES M1 2 Index M01047 ...
Page 546: ...NOTES M5 4 Wiggins Quick Fill Fuel System M05002 10 96 ...
Page 556: ...NOTES M8 6 Special Tools M08005 7 02 ...
Page 592: ...M9 36 Air Conditioning System 05 02 M09010 for HFC 134a Refrigerant NOTES ...
Page 596: ...M19 4 Radiator Shutters M19002 NOTES ...
Page 597: ... 0 1 0 2 3 3 1 1 3 4 5 1 4 6 6 1 6 6 1 6 6 1 7 18 1 9 1 1 1 0 1 1 1 4 4 3 3 4 7 7 4 3 8 8 3 ...
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Page 652: ... 2 67 D D 5 4 M6 5 N 2 M6 5 N DI D 5 2 6 OI M6 P 4 I ...
Page 653: ... A 0 A E 0 7 0 7 7 7 9 4 7 6 0 6 E E 7 0 ...
Page 654: ...0 1 0 9 2 4 7 7 7 E 7 0 4 9 4J0 4 4 E7 9 J 47 4 E 4 E7 E 7 0 7 09 49 6E E 2 2 ...
Page 678: ...N2 16 Truck Cab 04 03 N02014 NOTES ...
Page 682: ...N3 4 Cab Components N03018 NOTES ...
Page 688: ...N4 6 Operator Comfort N04023 NOTES ...
Page 710: ...N5 22 Operator Controls N05056 NOTES ...
Page 712: ...P1 2 Index P01028 NOTES ...
Page 715: ...P02039 Lubrication and Service P2 3 ...
Page 726: ...P2 14 Lubrication and Service P02039 NOTES ...
Page 744: ...P3 18 Automatic Lubrication System P03022 NOTES ...
Page 745: ... 0 0 1 2 0 0 3 3 0 0 1 2 0 4 5 6 7 6 4 ...
Page 746: ...8 9 9 8 9 9 9 9 2 8 3 1 1 3 3 9 9 9 0 3 4 6 7 6 4 5 ...
Page 748: ... 1 9 B 9 3 9 B 3 0 0 0 B 2 1 A 9 B 3 46 2 46 B 3 3 6 5 B 3 46 3 6 B 4 6 7 6 4 5 ...
Page 754: ...R1 2 System Schematics R01060 NOTES ...
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