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Kollmorgen | April 2017

ICH Installation Guide | 2   Safety

2 Safety

This section helps you to recognize and avoid dangers to people and objects.

2.1 Safety notes

DANGER

The execution of work by persons with cardiac pacemakers is forbidden! The function of the
cardiac pacemaker can be impaired by the magnetic fields; death or heaviest injuries could
be the result.

DANGER

The strong magnetic fields, which are present, constitute a hazard for persons with implants
that can be influenced by magnetic fields. As a general rule, all persons who may suffer
impairment to health through the influence of strong magnetic fields must keep at a safe dis-
tance of at least 1 meter from the motor.

WARNING

Always wear gloves when working on the linear motor. Because of the high magnetic attrac-
tion forces, special care must be taken in surroundings of about 20cm from the magnetic
plates. Inside this area, heavier (>1kg) or larger (>1dm²) objects of steel or iron must not be
held in the hand.

WARNING

The magnetic plate radiate high attractive magnetic forces which have effect on all soft mag-
netic materials (e.g. iron). These forces cannot be controlled by hand and may cause serious
injury. Do not place any soft magnetic objects nearer than 20cm from the magnetic side of
the magnet plates.

WARNING

The magnetic plates must never be stored in an unpacked state. Always use non-magnetic
packaging material that is at least 2cm thick. During assembly of magnetic plates unpack
only one magnetic plate and fix it to avoid injury due to the large magnetic forces acting
between magnetic plates. The storage location must be dry and protected from heat. Place
warning signs (Caution: STRONG MAGNETS) at place where the linear motors are stored.

2.2 You should pay attention to this

Read the documentation!

Read carefully the applicable documentation before assembly, setup and using (available on
Kollmorgen website or as a printed version on request). Incorrect handling of ICH can cause
injury and damage to the persons and equipment.

The operator must ensure the following of the safety instructions. The operator must ensure
that all staff responsible for working with ICH have read and understood the product manual.

Always follow the safety instructions described in this manual.

Safety notes placement!

Safety notes should be placed in a location where they can be easily accessed and available
to the responsible persons

Pay attention to the technical data!

Adhere to the technical data and the specifications on connection conditions (rating plate and
documentation). If permissible voltage values or current values are exceeded, ICH can be
damaged, e.g. through overheating.

Summary of Contents for ICH Series

Page 1: ...umber ICH Installation Guide EN Original language English European Version CE region REACH Keep all manuals as a product component during the life span of the product Pass all manuals to future users...

Page 2: ...chnical changes which improve the performance of the device may be made without prior notice Printed in Czech Republic This document is the intellectual property of Kollmorgen All rights reserved No p...

Page 3: ...manual 4 1 3 Symbols Used 4 2 Safety 6 2 1 Safety notes 6 2 2 You should pay attention to this 6 2 3 Use as directed 8 2 4 Prohibited use 8 3 Mounting procedure 9 4 Record of document revisions 15 IC...

Page 4: ...systems together with Kollmorgen servo drives Please observe the entire system documentation consisting of l Safety Notes of the ICH l Installation Guide of the ICH series of motors l Instructions ma...

Page 5: ...cts Warning of hot surfaces Warning of suspended loads Warning of magnetic forces Indicates a hazardous situation which if not avoided will result in death or serious injury Mandatory safety sign Wear...

Page 6: ...20cm from the magnetic side of the magnet plates WARNING The magnetic plates must never be stored in an unpacked state Always use non magnetic packaging material that is at least 2cm thick During ass...

Page 7: ...cal safety is not possible without low resist ance protective earth connection Safety of personnel cannot be assured without protective earth connection Never unplug any connector during operation Thi...

Page 8: ...axes then these axes must be blocked to prevent unintended movement l If the magnet ways or linear machines or sections of machines are transported via air cargo with the magnet ways already mounted...

Page 9: ...late WARNING Due to the high magnetic attractive forces of the magnet way MCH exercise extreme cau tion during handling and installation to avoid damage to equipment or personnel injury Kollmorgen wil...

Page 10: ...unpack only one magnetic plate and fix it to avoid injury due to the large magnetic forces acting between magnetic plates CAUTION Pay attention to the attraction forces between the magnetic way MCH an...

Page 11: ...terface on the linear guides WARNING Pay attention to leave a minimum gap of 10 cm between the magnetic way and the motor assembly in order to avoid unexpected movement of the motor assembly ICH Insta...

Page 12: ...12 Kollmorgen April 2017 ICH Installation Guide 3 Mounting procedure...

Page 13: ...end stop 7 Mount and fix the remaining magnetic plate segments with the fixing screws 8 Test whether the motor moves without contact with the magnetic ways over the whole magnetic way It is nor mal t...

Page 14: ...used with HD Y Px Hall sensor box the Delta connected coil windings need to be used with HD D Px Hall sensor box Please keep the correct mounting distance X according to the drawing and table below H...

Page 15: ...ment revisions Revision Remarks A 10 2015 First version B 07 2016 Mounting procedure added C 04 2017 Tightening torque and flatness added ICH Installation Guide 4 Record of document revisions Kollmorg...

Page 16: ...age For assistance with your application needs visit www kollmorgen com or contact us at North America KOLLMORGEN 203A West Rock Road Radford VA 24141 USA Web www kollmorgen com Mail support kollmorge...

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