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3 Mounting procedure

DANGER

Inappropriate handling with all magnetic parts of the ICH linear system could cause a haz-
ardous situation which, if not avoided, will result in death or serious injury.

WARNING

Power magnetic fields and mechanical forces developed by the magnet plates (MHC) can
create hazards to personnel through chipping, shattering, or pinching, upon impact. When-
ever possible, leave the protective cardboard and steel plates on the magnets. Keep hand
tools and equipment away from the magnet plate. Use extreme caution when installing the
coil assembly over the magnet plate.

WARNING

Due to the high magnetic attractive forces of the magnet way (MCH), exercise extreme cau-
tion during handling and installation to avoid damage to equipment or personnel injury.

Kollmorgen will assume no responsibility if these mounting recommendations are not fol-
lowed.

WARNING

Always wear gloves when working on the ICH linear motor.

1. Remove waxed paper directly before mounting.

WARNING

Avoid degreasing of mounting surface and touching with bare fingers (use gloves).

2. Mount and fix the customer’s interface on the forcer (the primary part of the ICH linear motor) with the fixing
screws. Tighten the screws with torque 1.7 Nm in 3 stages crosswise from centre to 40%, 70%, 100% of tight-
ening torque 1.7 Nm.

ICH Installation Guide | 3   Mounting procedure

Kollmorgen | April 2017

9

Summary of Contents for ICH Series

Page 1: ...umber ICH Installation Guide EN Original language English European Version CE region REACH Keep all manuals as a product component during the life span of the product Pass all manuals to future users...

Page 2: ...chnical changes which improve the performance of the device may be made without prior notice Printed in Czech Republic This document is the intellectual property of Kollmorgen All rights reserved No p...

Page 3: ...manual 4 1 3 Symbols Used 4 2 Safety 6 2 1 Safety notes 6 2 2 You should pay attention to this 6 2 3 Use as directed 8 2 4 Prohibited use 8 3 Mounting procedure 9 4 Record of document revisions 15 IC...

Page 4: ...systems together with Kollmorgen servo drives Please observe the entire system documentation consisting of l Safety Notes of the ICH l Installation Guide of the ICH series of motors l Instructions ma...

Page 5: ...cts Warning of hot surfaces Warning of suspended loads Warning of magnetic forces Indicates a hazardous situation which if not avoided will result in death or serious injury Mandatory safety sign Wear...

Page 6: ...20cm from the magnetic side of the magnet plates WARNING The magnetic plates must never be stored in an unpacked state Always use non magnetic packaging material that is at least 2cm thick During ass...

Page 7: ...cal safety is not possible without low resist ance protective earth connection Safety of personnel cannot be assured without protective earth connection Never unplug any connector during operation Thi...

Page 8: ...axes then these axes must be blocked to prevent unintended movement l If the magnet ways or linear machines or sections of machines are transported via air cargo with the magnet ways already mounted...

Page 9: ...late WARNING Due to the high magnetic attractive forces of the magnet way MCH exercise extreme cau tion during handling and installation to avoid damage to equipment or personnel injury Kollmorgen wil...

Page 10: ...unpack only one magnetic plate and fix it to avoid injury due to the large magnetic forces acting between magnetic plates CAUTION Pay attention to the attraction forces between the magnetic way MCH an...

Page 11: ...terface on the linear guides WARNING Pay attention to leave a minimum gap of 10 cm between the magnetic way and the motor assembly in order to avoid unexpected movement of the motor assembly ICH Insta...

Page 12: ...12 Kollmorgen April 2017 ICH Installation Guide 3 Mounting procedure...

Page 13: ...end stop 7 Mount and fix the remaining magnetic plate segments with the fixing screws 8 Test whether the motor moves without contact with the magnetic ways over the whole magnetic way It is nor mal t...

Page 14: ...used with HD Y Px Hall sensor box the Delta connected coil windings need to be used with HD D Px Hall sensor box Please keep the correct mounting distance X according to the drawing and table below H...

Page 15: ...ment revisions Revision Remarks A 10 2015 First version B 07 2016 Mounting procedure added C 04 2017 Tightening torque and flatness added ICH Installation Guide 4 Record of document revisions Kollmorg...

Page 16: ...age For assistance with your application needs visit www kollmorgen com or contact us at North America KOLLMORGEN 203A West Rock Road Radford VA 24141 USA Web www kollmorgen com Mail support kollmorge...

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