Kollmorgen EB-102-A Installation And Service Manual Download Page 1

Page: 1 / 40

Kollmorgen Brushless Motor Amplifier

EB-10X Series Motors

Installation and Service Manual

Edition: October 8, 2020, Revision B

Part Number:

EB-9301

Original Document

For safe and proper use, follow these instructions. Keep for future use.

Summary of Contents for EB-102-A

Page 1: ...less Motor Amplifier EB 10X Series Motors Installation and Service Manual Edition October 8 2020 Revision B Part Number EB 9301 Original Document For safe and proper use follow these instructions Keep...

Page 2: ...ore that 300 of rated current for a maximum period of 8 seconds Do not install the amplifier in a hazardous classified location unless the amplifier is listed for such location The motor is U L listed...

Page 3: ...17 2 7 Inputs 17 2 8 Preliminary Checks 17 2 8 1 Checking AC Input Voltage 17 2 8 2 Checking the Typical Power Supply DC Output Voltage 17 2 8 3 Zero System Resolver 18 3 MOTOR DATA PACKAGE 19 3 1 EB...

Page 4: ...Kollmorgen Visualization Builder CONTENTS 4 Kollmorgen kdn kollmorgen com October 2020 4 TYPICAL AMPLIFIER DATA PACKAGE 37 4 1 Typical Amplifier Specifications 37 5 INDEX 38...

Page 5: ...They are full regenerative four quadrant bi directional velocity loop amplifiers designed to be used with Kollmorgen s high performance permanent magnet brushless motors An unregulated 300 VDC bus de...

Page 6: ...inrush current remains limited to less than 1000 amps 115 VAC 1 phase control power Output Power Power Supply DC Bus 325 VDC nominal no load Amplifier at rated load 230 VRMS L L Nominal 10 Continuous...

Page 7: ...ut the 115 VAC and the regeneration circuit from the power supply to the amplifier with the strapping bars and the small 115 VAC and regen cable Check to ensure that the small cable is connected to th...

Page 8: ...1 1 Outline Dimensions 0 00 254 00 279 44 BDS4 INDUSTRIAL DRIVES C 1 C 3 C 2 Mb Ma BUS Mc GND CURRENT LIMIT COMMAND SCALE BALANCE CONTROL VOLTS ENABLED DRIVE READY FOLDBACK OVERTEMP OUTPUT FAULT STAB...

Page 9: ...ESOLVER CONN LOGIC SUPPLY CONN BUS MOTOR CONN CURRENT LIMIT COMMAND SCALE BALANCE CONTROL VOLTS ENABLED DRIVE READY FOLDBACK OVERTEMP OUTPUT FAULT STABILITY CURRENT LIMIT COMMAND SCALE BALANCE CONTROL...

Page 10: ...Typical Power Supply 2 2 1 Outline Dimensions PSR4 5 INDUSTRIAL DRIVES C1 C2 Lb La BUS BUS Lc GND REGEN OVERLOAD BLOWN FUSE 0 00 254 00 279 44 0 00 28 00 48 00 0 00 7 50 15 50 R5 00 6 50 DIA 0 00 18...

Page 11: ...OL VOLTAGE OUTPUT REGEN OVERLOAD BLOWN FUSE MAIN D C BUS OUTPUT MAIN INPUT POWER REGEN LED OVERLOAD LED BLOWN REGEN FUSE LED REGEN OVERLOAD BLOWN FUSE 2 2 3 Side View REGENERATIVE LOAD RESISTORS REGEN...

Page 12: ...VAC CONTROL VOLTAGE SEE NOTE 1 POWER BUS TO ADDITIONAL AXIS MODULES GND GND Mc Mb Ma BUS BUS TYPICAL AMPLIFIER TO MOTOR ON SHEET 2 18 AWG MIN FOR 3 AND 6 AMP UNIT 14 AWG MIN FOR 10 AMP UNIT 12 AWG MI...

Page 13: ...wire and XSS20836 or SS20832F for 12 10 AWG wire 4 Wire gauge dependent on application For total axis currents less than 9 amps 16 AWG may be used For total axis currents greater than 20 amps 10 AWG...

Page 14: ...ACK YELLOW BLUE YEL WHT RED WHT A B C D E F SIN HI SIN LO COS LO COS HI REF HI REF LO I O OPTO 22 LATCHED POWER DOWN RELAY RED BLACK YELLOW BLUE YEL WHT RED WHT A B C D E F SIN HI SIN LO COS LO COS HI...

Page 15: ...t to be wired with twisted pair 3 The brake should be energized before switching the motor on and while it is in operation For proper operation an electrical interlock circuit should be employed to en...

Page 16: ...EB 10X Installation Service Manual Wiring 16 Kollmorgen kdn kollmorgen com October 2020...

Page 17: ...o the motor thermostat The motor thermostat is an automatic resetting device used to shut the power down from the controller should an over temperature condition occur in the motor windings Connect th...

Page 18: ...zero Do not remove the cover while the motor is in a hazardous location 1 Remove power 2 Remove the motor end cover 3 Loosen but do not remove the resolver servo clamp screws 4 Rotate the outer membe...

Page 19: ...tions Neodymium Iron Boron magnets Aluminum end bells Frameless shaft mounted resolver Rugged Construction 3 1 EB 10X 3 1 1 Model Number System EB 0x A is the winding designation is the stack length d...

Page 20: ...0 73 in MIN 0 12 0 007 60 00 mm 2 362 in 0 08 0 003 14 00 mm 0 551 in 9 53 mm 0 375 in 77 0 mm 3 03 in SQUARE 1 6 mm 0 06 in MOTOR RESOLVER THERMOSTAT LEADS LEAD EXIT 3 4 14 NPT FOR CONDUIT SIX 6 FULL...

Page 21: ...RMS 7 2 Theoretical Acceleration Nom m rad sec2 78070 Horsepower Rated HP rtd HP 0 73 Speed Rated N rtd rpm 7500 Torque Rated T rtd lb ft 0 51 N m 0 69 Volts line to line Rated V rtd VRMS 230 Torque S...

Page 22: ...lb 5 5 kg f 2 5 Static Friction TF lb ft 0 03 N m 0 04 Thermal Time Constant Peak TCTP Minutes 2 Viscous Damping Z Source F1 lb ft krpm 0 0015 N m krpm 0 0020 If brush type tach is used these paramet...

Page 23: ...ance Curves 3 2 2 1 EB 102 A PC 26853 Do not operate this motor outside the parameters shown on this performance curve Motor B 102 A Drive BDS4 203 Test T3 1667 0 0 2000 CONTINUOUS DUTY ZONE Trated Tc...

Page 24: ...al Acceleration Nom m rad sec2 9500 96500 Horsepower Rated HP rtd HP 1 2 1 5 Speed Rated N rtd rpm 5600 7500 Torque Rated T rtd lb ft 1 14 1 06 N m 1 55 1 44 Volts line to line Rated V rtd VRMS 230 23...

Page 25: ...lb 7 0 kg f 3 2 Static Friction TF lb ft 0 04 N m 0 05 Thermal Time Constant Peak TCTP Minutes 3 Viscous Damping Z Source F1 lb ft krpm 0 0020 N m krpm 0 0027 If brush type tach is used these paramet...

Page 26: ...3 2 1 EB 104 A PC 26922 Do not operate this motor outside the parameters shown on this performance curve Motor EB 104 A Drive BDS4 203 Test T3 1628 0 0 2000 CONTINUOUS DUTY ZONE Trated Tc INTERMITTEN...

Page 27: ...104 B PC 26923 Do not operate this motor outside the parameters shown on this performance curve Motor B 104 B Drive BDS4 206 Test T3 1629 0 0 5 1 0 1 5 CONTINUOUS DUTY ZONE Trated Tc INTERMITTENT DUT...

Page 28: ...tical Acceleration Nom m rad sec2 80850 82980 Horsepower Rated HP rtd HP 1 2 2 0 Speed Rated N rtd rpm 4200 7500 Torque Rated T rtd lb ft 1 5 1 38 N m 2 0 1 87 Volts line to line Rated V rtd VRMS 230...

Page 29: ...t lb 8 5 kg f 3 9 Static Friction TF lb ft 0 05 N m 0 07 Thermal Time Constant Peak TCTP Minutes 4 Viscous Damping Z Source F1 lb ft krpm 0 003 N m krpm 0 004 If brush type tach is used these paramete...

Page 30: ...3 4 2 1 EB 106 A PC 26927 Do not operate this motor outside the parameters shown on this performance curve Motor B 106 A Drive BDS4 203 Test T3 1630 SPEED rpm 0 CONTINUOUS DUTY ZONE Trated Tc INTERMI...

Page 31: ...106 B PC 26928 Do not operate this motor outside the parameters shown on this performance curve Motor EB 106 B Drive BDS4 206 Test T3 1631 SPEED rpm 0 CONTINUOUS DUTY ZONE Trated Tc INTERMITTENT DUTY...

Page 32: ...com October 2020 3 5 EB 60x Typical Current and Voltage Wave forms at Motor 3 5 1 Current Phase C CSW1 200 V V 8 0 V 5 ms VZR 0 16 T 19 65 ms 3 5 2 Voltage line A C CSW1 200 V V 8 0 V 5 ms VZR 0 16 T...

Page 33: ...1 e t Duty Cycle TCTP ON 1 e t TCTP ON where duty cycle tON tON tOFF TOUT output torque Tc continuous torque at operating speed tON time on TCTP thermal time constant for peak power of motor This equa...

Page 34: ...oaches Tc t approaches infinity This is expected since we can theoretically operate the motor indefinitely at continuous torque without exceeding its thermal limits EQ 5 with EQ 2 define the motor s o...

Page 35: ...n 1 1 e4 240 2 9 2 4 sec 1 5 2 tOFF 240 sec 1n 0 9383 4 sec tOFF 11 3 sec For the EB 106 B motor operating at the load point in this example an ON time of 4 seconds must be followed by an OFF time of...

Page 36: ...seconds GIVEN tOUT 2 35 lb ft From performance curve EB 106 A PC 26927 TC 1 30 lb ft at 7500 rpm From Specifications CD 27133 TCTP 4 min Using EQ 5 and above values tMAX 1 7 minutes tON 4 seconds Usin...

Page 37: ...fications Amplifier Specifications Input Power to Amplifier 230 VRMS L L 30 15 Isolation Transformer Not Required 115 VAC 10 Control Power 10 15 Output Power to Motor Power Supply DC Bus 325 VDC nomin...

Page 38: ...al interlock circuit 14 Breaker sizing 12 Cables AC lines 12 Cooling 5 DC Bus 4 EB 102 Specifications 21 EB 102 A Performance Curve 23 EB 104 24 EB 104 Specifications 25 EB 104 A Performance Curve 27...

Page 39: ...atings 5 Power Terminal Blocks 12 Preliminary Checks AC Input Voltage 17 DC Output Voltage 17 Rating Power Supply 5 Resistor mounting 12 Resolver leads 14 Signal Inputs modes of operation 17 Switching...

Page 40: ...work for product support Ask the community questions search the knowledge base for answers get downloads and suggest improvements North America Kollmorgen 201 West Rock Road Radford VA 24141 USA Web w...

Search results

Summary of Contents for EB-102-A

Reviews:

Related manuals for EB-102-A

Brands by name

Popular brands

Kollmorgen EB-102-A, Installation And Service Manual

Search results

Summary of Contents for EB-102-A

Reviews:

Related manuals for EB-102-A

Brands by name

Popular brands