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TT-1640

11/14

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12. Restore the generator set to service.

12.1 Replenish the coolant. See the generator set

specification sheet for radiator cooling capacities.

See the generator set operation manual for the

coolant fill procedure.

12.2 Check that the generator set is OFF.

12.3 Reconnect the generator set engine starting

battery, negative (--) lead last.

12.4 Reconnect power to the battery charger, if

equipped.

12.5 Test run the generator for a few minutes to check

for leaks. Shut off the generator set and allow it to

cool. Check the coolant level to ensure that all air

is purged from the system. Add coolant as

necessary to fill the system.

Note: Engine damage.

Failure to bleed the air

from the cooling system may cause

overheating and subsequent damage to

the engine.

Note: Block Heater Damage.

The block heater

will fail if the energized heater element is

not immersed in coolant. Fill the cooling

system before turning on the block heater.

Run the engine until it is warm, and refill

the radiator to purge the air from the

system before energizing the block heater.

12.6 Reconnect power to the block heater, if equipped.

13. Disable the high exhaust temperature

shutdown.

13.1 Using SiteTech

t

, under the

Programmable

Digital Input 112

parameter, disable the settings

to the following:

Digital Input Enabled:

Off

Digital Input Logic:

Active Close

Figure 16

Programmable Digital Input 112 Parameter

(in SiteTech

t

)

Note:

For more information on SiteTech

t

, see

TP-6701

t

SiteTech Software Operation Manual.

14. Disable the low seawater pressure

shutdown.

14.1 Using SiteTech

t

, under the

Programmable

Digital Input 114

parameter, disable the settings

to the following:

Digital Input Enabled:

Off

Digital Input Logic:

Active Open

Figure 17

Programmable Digital Input 114 Parameter

(in SiteTech

t

)

Summary of Contents for TT-1640

Page 1: ...th Disconnect the battery cables before working on the generator set Remove the negative lead first when disconnecting the battery Reconnect the negative lead last when reconnecting the battery WARNIN...

Page 2: ...rd coolant recovery tank and dry exhaust elbow 2 1 Remove the belt guard belt guard brackets coolant recovery tank and bracket and hose that connects to the pressure cap See Figure 3 2 2 Remove the dr...

Page 3: ...Remove and discard the existing belt 2 Belt guard bracket LH GM93388 WHT or G49 washer M125A 10 80 and screw M933 10025 60 3 Washer X 25 40 and screw M933 06020 60 4 Belt guard bracket GM90898 WHT or...

Page 4: ...2 3 5 6 7 4 GM90678 C 8 Figure 9 Belt Guard Assembly 7 1 Assemble the belt guard as shown in Figure 9 7 2 Using the belt guard bracket assemblies attach the belt guard to the engine See Figure 9 and F...

Page 5: ...923 06 80 9 5 Connect the upper radiator hose GM90937 to the radiator and engine port using two hose clamps X 426 2 to secure See Figure 11 for location Note Place hose clamps 6 mm 0 25 in from the ho...

Page 6: ...3 10030 60 and 4 nuts M6923 10 80 per side See Figure 12 and Figure 13 10 3 Attach the right hand radiator support GM90787 to the radiator using 4 washers M125A 08 80 and 4 screws M933 08012 60 See Fi...

Page 7: ...X 426 2 qty 2 13 Fan shroud brackets 343422 qty 2 washers X 25 75 qty 6 and screws M933 08016 60 qty 6 14 Radiator assembly GM90767 or GM90768 15 Cable tie X 468 1 16 Remove plug from top tank of rad...

Page 8: ...ipe coupling X 216 23 16 Drain valve 278788 17 Belt guard top GM90779 18 Washers X 25 40 qty 6 and screws M933 06014 60 qty 6 19 Washers M125A 08 80 qty 2 and screws M933 08012 60 qty 2 20 Belt guard...

Page 9: ...amage The block heater will fail if the energized heater element is not immersed in coolant Fill the cooling system before turning on the block heater Run the engine until it is warm and refill the ra...

Page 10: ...in OD X 25 75 1 Connector hose X 380 5 1 Line flex X 386 90 4 Clamp hose 2 31 3 25 in X 426 2 1 Cable tie X 468 1 1 Connector hose X 582 39 6 Insert threaded X 6365 2 2 Clamp insulated 2 62 in X 672 3...

Page 11: ...TT 1640 11 14 11 1 Coolant Level Sensor 1 See the full wiring diagram in the operation manual GM93792B A Figure 18 Wiring for Coolant Level Sensor Typical...

Page 12: ...er Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone 65 6264 6422 Fax 65 6264 6455 Availability is subject to change without notice Kohler Co reserves the right to change the...

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